50%
Fewer unplanned part swaps vs. non-catalog spares. Two-year manufacturing defect coverage under agreed O&M.
PET still water · 3-in-1 monoblock
Absolute Precision. Up to 36,000 BPH.
One rotary monoblock: rinse, fill, cap. Low-vacuum still product. Hygienic wetted path. 3,000–36,000 BPH rated envelope—final valve count, peak takt, and bottle set per quotation and GA.
36,000 BPHRated peak
EHEDGHygienic design
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Since 1995 · CE & ISO 9001 · 150+ countries
Trusted by Global Beverage Leaders
CE CertificationISO 9001:2015CE CertificationISO 9001:2015CE Certification
CE CertifiedISO 9001:2015Follows EHEDG GuidelinesPremium 316L Stainless Steel
Total cost of ownership
Engineered for lowest TCO.
Uncompromising availability. Minimized specific energy. Engineered for measurable continuous-duty performance. Binding OEE and energy figures ship with the commercial offer and FAT protocol.
OEE target band
99.8%
Ceiling under agreed uptime and SKU mix. Validated at SAT.
Specific energy
−25%
Specific energy vs. split-line baseline. Qualified configurations.
Rated output — 3,000–36,000 BPH
Peak builds: 36,000 BPH, up to 90 filling valves. The matrix documents representative SLW units at 500 ml; expanded carousels per GA close the gap to peak band. Hygiene and control run rinse through cap. Warranty scope and FAT/SAT support per commercial terms.
One wet block, one takt. Upstream: Water Treatment System, PET Bottle Blowing Machine. Downstream: Labeling Machine, Shrink Wrapping Machine. Single integrator interface on request.
- Rated window (500 ml reference)
- 3,000 ~ 36,000 bottles / hour
- Application
- Still water & non-carbonated beverages
- Bottle volume envelope
- 200 ml – 2,000 ml PET (neck-dependent)
Satisfaction Guaranteed
2-Year Quality Warranty
Overseas Engineer Support Available
On Time Delivery GuaranteedPrecision engineering.
Hygienic surfaces. Drainable geometry. Control architecture built for continuous-duty filling.
Direct neck-handling
Neck-led transfer. Volume changes inside one validated neck family.
EHEDG hygienic design
Drainable radii. Welded product paths. CIP/SIP per P&ID.
Low-vacuum fill
Controlled differential. Tight fill band. Less giveaway.
Operational Excellence.
25%
Less recurring maintenance labor vs. split-island lines at comparable SKU mix. Engineer support for PM, FAT, SAT.
20%
Lower specific energy and rinse-water intensity on qualified builds vs. baseline layouts. Still-water fill physics unchanged.
The Core: Rinse. Fill. Cap.
One carousel. Three stations. Rated to 36,000 BPH class with the right valve count and GA.
Rinsing
- Invert 180°. High-flow nozzles.
- Cut bioburden before the fill star.
- Recover rinse water where the configuration allows—net use down vs. baseline (project-specific).
Filling
- Net-fill each indexed valve on stroke.
- Hold differential low. Curb agitation, DO, bubble rejects.
- Tighten the fill band. Cut checkweigher trips. Cleanable product path per EHEDG practice.
Capping
- Drive heads on cam. Repeat torque through transport and pallet vibration.
- Minimize open-bottle time after fill.
- Swap cap families on change-part kits. Mechanical scope per warranty terms.
Compliance & Global Standards
- ConformityCE Certified
- Quality systemISO 9001:2015
- Hygienic engineeringFollows EHEDG Hygienic Engineering Guidelines
- Product contactPremium 316L Food-Grade Stainless Steel
Declarations and material certificates issue with the project file set. Quotation and compliance pack supersede web copy.
Global tier-1 components
Electrical, pneumatic, and product-contact BOMs name catalog manufacturers for traceability and spares. The matrix states mechanical envelopes by SLW model; RFQ data sheets carry manufacturer detail for warranty and OEE governance.
Siemens
PLC and HMI. Sequencing, safety, line integration. Commissioning footprint aligned to global integrators.
Schneider Electric
Low-voltage train: inverters, motor protection, switchgear—sized to site voltage and harmonic policy.
SMC
Rinse, vent, actuator circuits. Valves, FRL, cylinders. PM documentation included.
Festo
Alternate pneumatic stack where the plant standard is Festo. Same FAT/SAT pack and duty class.
Product-wetted surfaces: 316L stainless (304 where the fluid class allows), matched to water chemistry, chlorination, and audit checklist. Matrix: representative SLW builds. Binding configuration and motor lists: quotation.
| Item | SLW14-12-5 | SLW18-18-6 | SLW24-24-8 | SLW32-32-10 | SLW40-40-12 |
|---|---|---|---|---|---|
| Model series | SLW rotary 3-in-1 (rinse / fill / cap) | ||||
| Capacity band (family) | 3,000 – 36,000 BPH (configuration-dependent) | ||||
| Bottle volume (typical) | 200 ml – 2,000 ml PET — validated per neck finish & height drawing | ||||
| Washing heads | 14 | 18 | 24 | 32 | 40 |
| Filling heads | 12 | 18 | 24 | 32 | 40 |
| Capping heads | 5 | 6 | 8 | 10 | 12 |
| Production capacity @ 500 ml | 4,000 B/H | 8,000 B/H | 10,000 B/H | 15,000 B/H | 18,000 B/H |
| Fill technology | Low-vacuum still-water filling · precision liquid-level control | ||||
| Machine power | 3 kW | 3 kW | 5 kW | 6 kW | 11 kW |
| Weight | 3200 kg | 4500 kg | 6500 kg | 7500 kg | 13000 kg |
| Overall dimension (mm) | 2500×1880×2300 | 2800×2150×2300 | 3100×2450×2300 | 3680×2800×2500 | 5200×3700×2900 |
Plant Integration & Layouts.
PDF layouts for sign-off (500 ml–2 L PET per file). Add upstream PET Bottle Blowing Machine and downstream Labeling Machine / Shrink Wrapping Machine GA for one logistics envelope.
DWG REF: CGF-36000-BPH
Resource intensity
Lightweight PET and rinse-water recovery.
Lightweight & rPET
Runs lighter preforms and high rPET within the validated neck and process window—per bottle drawing.
Rinse-water recovery
Closed-loop rinse recovers water on qualified builds. Outturn depends on chemistry and discharge rules.
Line in context.
"Since commissioning the iBottling 36,000 BPH monoblock, our line-down events have dropped by 40%. The hygienic design and precision fill-level control alone saved us significant PET giveaway costs in the first quarter."
Operations Director — Top-Tier Bottling Plant, UAE
Exported to 150+ Countries24/7 Rapid Response SupportTurnkey Engineering Services
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Since 1995 · CE & ISO 9001 · 150+ countries
FAQ — engineering essentials
What capacity can we plan for — is 36,000 BPH realistic on this monoblock?
Matrix SLW builds: 4,000–18,000 B/H at 500 ml . Larger carousels and more valves approach 36,000 BPH with up to 90 filling valves. Final takt: bottle drawing, neck, cap torque, utilities. Binding quotation fixes motor lists and FAT/SAT—MRP-grade figures, not brochure curves.
How do hygienic design, 316L, and CIP apply to rinse–fill–cap?
Product contact: Premium 316L Food-Grade Stainless Steel . Finishes and radii for food duty and post-CIP drain. Cleanable paths, drainable low points, Hygienic Design and EHEDG practice. CIP supply, return, dosing tie to the central skid on the P&ID. Rinse, fill ring, product lines: sequenced flow, conductivity targets at FAT—SAT replays the same validation.
Which liquids are supported — only water, or other non-carbonated products?
Still water and non-carbonated beverages in low-vacuum fill: mineral, purified, compatible still recipes without CO₂ load. Carbonated, hot-fill, or aggressive syrups: different valve physics and hygiene class. Send the product spec sheet—we match monoblock family and change parts before quote freeze.
