Steplead Sleeve Labeller with all kinds of speed selections suit for wide product range and package shapes. Tailor design will be made to meet your specific requirement for cap or bottles. It will be widely applied to pharmaceutical, food industries, health-food, medicine, water, juice, milk, beverage, etc.
Steplead certified parts with additional warranty
Less energy using lower engine speed and larger hydraulic pump.
Flexible for any sizes of bottles, any material, any shapes, Steplead newest SSL series labeller can meet different requirements from customers and provide up to 95% shrinkage percentage.
Follow compact design philosophy to provide optimal labelling production ability.
Innovative reciprocating blade technique brings more than rigidity optimization, but also durable operation and smooth motion.
How do you ensure a successful outcome for your automated labeling system? From beginning to the end, Steplead in-house expert is working on your labeling application to make sure that all of the necessary material handling and software integrating with your existing production line, to inspire the best performance ability for the whole beverage filling and packaging production line.
STEPLEAD will arrange a special project manager who will provide one to one service for all details of your expected machines. Not just collecting abundant information about your packaging solution, but also provide non-stop service to meet your requirement and schedule, to assure the project goes smoothly as your expecting.
A STEPLEAD project manager will provide below service:
Draw up initiate project with necessary information
In time and continuous follow up and evaluate project specification to adjust the project schedule
Provide practical support and service
Prepare and organize all necessary related documentation for this project.
STEPLEAD provides turnkey for complete packaging line. All equipment are connected with mechanical structure, electric wires, gas and liquid pipelines seamlessly and synchronously as per planning drawing layout. Our veteran technicians will assure all machinery’s performance, design, and engineering to be a perfect condition for customer.
STEPLEAD manufacture and setup turnkey project solution in workshop of customer, also provide training course for operation, maintenance, documentation, and other fundamental and necessary support for all integrated turnkey solution packaging line equipment.
Any further requirement regarding turnkey solution packaging line equipment, please give us a call or an email.
Phone: (86) 8314-3479 | Email: [email protected]
STEPLEAD expert with 20+ years experience will help you with machines installation step by step. Upon installation of you machines or line, the expert stay in your factory to monitor your new equipment run smoothly and train your technicians. After our expert leaving, STEPLEAD will provide 24/7 prompt and courteous service for your demand.
STEPLEAD expert provides the following services:
Installation of machines and equipment or filling line at the factory of customer.
Synchronize and coordinate schedule with engineering to proceed switches and preventive maintenance operation.
Proceed necessary engineering modification on machines and filling line to optimize the performance and stability of machines.
Trouble shooting for machines’ issues.
Document all scheduled operation as per proper documentation policy.
Provide on-site training course for all necessary procedures.
An STEPLEAD expert will be responsible for installation, modification for your all machines in your factory. The only purpose for all these activities will aim at optimizing the equipment to maximize production capacity. STEPLEAD also assure the expert will proceed routine operations for the whole production line, and fully meet customer’s requirement for production.
STEPLEAD will provide continuous after sales support to every customer. Also a solid warranty on each machine we sold, workmanship, performance, and solution response time. STEPLEAD service departments prepare thousands of various components stocking, ready for any urgent demand from customer, to assure the fast and efficient fulfillment of all parts orders, which will effectively minimize downtime and productivity loss of customer’s factory.
STEPLEAD service expert are all qualified with 15-20+ years experience to assure smooth installation. They also provide on-site training and onging support.
After sales expert support will cover below:
Installation of machines in customer’s factory
Solve electrical, mechanical and software problems
Maintain and restore computerized machine history database.
If one of your demand is to reduce downtime due to machine’s breakdowns, you would want to learn more about the STEPLEAD VIP Guarantee.
The main materials used in our beverage equipment are food grade SUS304, SUS316, POM and silicone parts that meet sanitary standards, as well as world-renowned electrical components. We can also make any custom design for you according to your needs.
STEPLEAD manufacture all equipment in our own facilities, which is ECO environment buildings and certified with ISO and CE. STEPLEAD highly concerns environment protection in all working areas by decreasing waste in all production processes.
It takes only two hours driving to the near major shipping seaport, which provide the most economic shipping rate and fast transportation to most countries all over the world.
Our facility is composed of the following:
Veteran and skillful professionals and technicians
On-site Engineering support
Materials requirement planning (MRP)
Manufacturing and assembly
Components and machines testing
Hi-tech accurate machining centers
STEPLEAD provide OEM and ODM machines and service tailor designed as per your different needs and goals, which most competitive prices. From individual machines, to turnkey solution service. From idea to real machine, you can expect your quality machines and services which would help to break the limitation of your business.
As a leading manufacturer of packaging equipment in China. To keep up with most advanced industry technology and trends, we keep attending all sorts of training and and activities.
Customer grows with company expansion, and production line extension as well. STEPLEAD provides optimizing solution with tailored design machinery project to maximize customer’s benefit. Tailor made service covers our whole products range for various projects, with building and customizing automated packaging systems. Our veteran engineers team will provide evaluation to your products, packaging requirement, and production demands, accordingly design customized equipment for your special needs.
STEPLEAD customized in
Tailored design for equipment
Modification and configuration of equipment.
STEPLEAD lead customer in every size and step to a target business.
We are dedicated to customer’s success. Most of our customers return for more machines as their company grows fast and succeeds. No matter filler, capper, water filter, blower, labeler for your current line, multi-station filling line, or a complete turnkey solution filling line, STEPLEAD machinery is tailored to order.
We guarantee to provide satisfied equipment and service for our every customer. We also understand that you may encounter an problem and require assistance. A friendly and courteous customer service expert will ready for a prompt solution. You may contact us at following phone number and email:
Phone: (+86-755) 83143479
Email: [email protected]
Here is a list of all the types of technical questions concerning sleeve shrink bottle filling machine that you can find.
Before the machine is put into operation for the first time, you must read and understand the important information about security.
Our machine is safety in line with the provisions of the Professional Association, and related to the application of safety laws, and the specification of machine guidance currently known. As long as the operation, appropriate and operating within the allowable range, the danger to the operator and the machine will be reduced to lower levels of the modern technology can be achieved.
Only when the operator or the machine is in danger, the emergency shutdown switch on the operating panel will be used to stop the machine. Under normal circumstances, this switch is not allow to touch.
Only in critical cases to use emergency shutdown switch!
Only the elimination of threat to the safety of operating personnel and machine, then the machine can be re-started!
Please pay attention to the use of the emergency stop button!
If you need to store the machine temporary in the midway, the storage site must meet the following requirements in order to prevent the temperature and humidity-sensitive components are damaged, corrosion:
Above practice also applies in the following situation:
Program units completely or partially lost due to storage time is too long or the buffer battery capacity is not enough.
This machine is built in accordance with the relative security rules. So its structure require the machine need to run and rotate manually under below condition, including adjustment, maintenance, reparation, and eliminate temporary failure.
If the switch is beyond the operator’s reach, or if there are several operators to work synchronously, it will be necessary to assign a particular one, who will be responsible to monitor the machine’s running and control the operation switch, and can not leave from his working position during production.
Every time before starting the machine, please make sure the bottle conveyor is clear and without any tools, cleaning utensil etc.
The especially important thing is to read all security rules and guidance notes for security staffs. In addition, make sure the following listing are clear for every one:
Upon arrival at the site and before installation and operation, check the machine to see if there is any damage. Check if the frame is distorted, if the electric cabinet is affected with damp; particularly check if there is any damage mark (for example collision mark) on any parts of the machine. In case of being unable to determine, please verify it with the manufacturer. In case of any damage, please inform the carrier immediately.
Before complete positioning of the machine, do not remove the package. Forklift can be used for handling this machine. Insert the fork from the bottom of the front side of the machine. Do not use wire rope for lifting and handling. Strict compliance with the above requirement is the precondition of safety installation, otherwise it may result in personal injury and damage to the machine.
Do not cover or block the ventilation fan motor in the electric cabinet with anything to ensure proper heat dispersion. Otherwise overheating of electric elements may result in damage to or unstable operation of the machine.
Make sure the power supply complies with the working power of this machine, and inconsistent voltage may damage the electric elements.
Inspection upon arrival of the machine at the site
Check if the machine is in good condition. In case of damage or incomplete package, please inform the carrier immediately.
Please check if the received machine is the same as you purchased, and check if the model indicated in the nameplate is the same as purchased.
Please check if all accessories for site installation have been received, and if they are complete and free from damage.
For handling, please consider 3 dimensions and installation clearance to make sure that there will be sufficient space for all connections and maintenance operations.
The standard environment to operate label sleeving machine shall be as followings:
Only professional persons can operate the electric units. Particularly, before any handling in the control cabinet, all power supple to the machine shall be disconnected. The main power supply may be switched off by disconnecting the main circuit breaker.
Manual label feeding will not work in case the clean-down unit is not turned on.
The main machine, conveyor and shrinking oven etc. shall be adjusted to be in one straight line. The centre of the conveyor and the cutter head centre of the main machine shall be aligned with each other and the reference plane shall be adjusted to be level. The foundation bolts of the main machine shall enter the support ground without any clearance. Check and confirm the voltage of the power supply. Enough space shall be left for positioning of the main machine for the convenience of future spot check and repair. The ambient temperature shall be not higher than 45°C to avoid defects of bought out components. The placed location of the main machine shall be free from direct blow of fan or cold air, and flowing air may impact label sleeving.
|Cutter head unit||Built-in blade to conduct cutting operation to the shrinking film with planet matching type and deflection crankshaft steel structure.|
|Machine frame||The whole machine adopts aluminium alloy, combined with anode treatment and 304 stainless steel, for supporting the main machine and fixed conveyor belt.|
|Shrinking oven (electric heating or steam type)||Take advantage of heat from electric heating or steam to shrink and paste sleeved labels on the bottles.|
|Driving unit||Single unit or double units synchronized servomotor is adopted for control to convey shrinking film at fixed dimension.|
|Screw for bottle separation||Put sleeved material on the bottles and convey them at fixed clearance through the screw so that the bottles separate with equal distance and it is easier for label sleeving.|
|Bottle carrying unit||Synchronized running at both sides, use only on hand wheel to adjust the height and bottle positioning, the purpose of which is to ensure no shaken of bottle during conveying and to be easier for setting of label sleeved height.|
|Three-color caution light||During normal running, the green light is on; in case of lacking label film material, the yellow light is on; and during abnormal situation, the red light is flashing.|
|Central column||To insert and pull of the label film material so that the film material can be conveyed and cut.|
|Electric eye unit||Use electric eye to transfer signal and provide control system for fixed dimension conveying. Adjust location and height of the electric eye to determine cutting position of blade in the cutter head|
|Hairbrush unit||Use rubber to brush the sleeved label to the fixed position.|
|Clean-down unit||Synchronized adjustment mechanism adjust two transmission wheels of clean-down unit to slightly contact the roller at the bottom of the central column, and insert the label into the bottle with quite high rotating speed while labels pass through.|
|Material rack unit||The fixed paper ring of label film material can be set after adjustment from 5” to 10”, and the output of material is carried out by a transmission roller reduction motor.|
|Conveyor belt||The frequency converter is used to adjust the speed of conveyor belt so that it matches with the capacity of the machine.|
|Electric eye for bottle monitor||Monitor bottles to the suitable location, output signal to automatically insert volume label.|
|Material feeding unit||It is composed of material feeding box controlling label feeding tension and material feeding rack located above the electric eye rack unit for label turning and fixing, the purpose of which is for conveying of label film material.|
|Human machine interface||It is the control backbone of the machine. The operation display pages include manual, automatic, setting, abnormal display etc., and there are several knobs and press buttons for the operation of the inserting volume label.|
In case it remains abnormal after adjustment, repeat the above steps and adjust the sensitivity knob on the sensor a little bit more or less in order to detect the proper position of the sensitivity knob.
Adjust as per the following figure, in case the label inserts to the bottle as showed in figure A, move the electric eye toward B direction. In case of figure C, move the electric eye from C towards B direction, until the label inserts to the bottle like showed in figure B.
The following phenomenon can be adjusted to be consistent through the knob on the panel.
Figure 1: Move the bottle monitoring sensor towards the direction of bottle coming out.
Figure 2: Move the bottle monitoring sensor towards the direction of bottle coming
This label sleeving machine is mainly controlled with touch screen human machine interface, supplemented with several external auxiliary traditional switches. All function selection and display of this machine can be realized with functions designed at various display pages of this device. It is easy to understand and operate.
Turn on the machine: As per the above Turn on Procedure and Turn off Procedure.
Function descriptions of touch screen:
(I) Description of control keys at the operation and control box
2. Emergency Stop: Use it under abnormal situation.
(II) Manual operation:
1. Material feeding motor: control the motion of material feeding roller.
2. Cutting: complete the cutting operation from material feeding until label sleeving.
3. Screw for material feeding: automatically control the space between bottles during feeding.
4. Rise/drop of main machine height: The human machine interface controls rise/drop of the main machine so as to reach label sleeve height.
(III) Automatic mode: start automatic operation mode.
(IV) Setting of parameters:
1. Counting number of products: The maximum number is: 9999999.
2. Setting the label length: In case fixed length function, set the label length.
Switches for auxiliary functions:
(I) Emergency Stop: In case of abnormal situation, stop the running process urgently.
(II) Speed adjustment knob: Control the speed of feeding bottles of the bottle carrying unit.
(III) Screw for bottle feeding: control the space between bottles.
(IV) Switch of heat shrinking oven: After start-up, use it to complete label shrinking motion.
(V) Alarm Release:
Information of alarm status:
The control system of this machine shows alarm information with combined ways of three-colours lamps and text on the interface screen.
Three-colour lamps: Three-colour lamps of red, yellow and green are located from top down at the right rear top position of the main machine, and indicate the following meanings:
1. Red lamp: indicates abnormal situation of the main machine.
2. Yellow lamp: constant lighting indicates manual mode under no abnormal situation; and glittering indicates lack of label.
3. Green lamp: indicate automatic mode, no abnormal situation.
Start: Start automatic mode
Stop: Stop automatic mode
Label Feeding: Feed the label to the central column waiting for cutting.
Label Cutting: Cut off the label that has been sent to the central column.
Production speed: Display the number of bottle fed per minute under automatic mode.
Clear to 0: Clear the production record data.
Label length: Set the label length. (Note: in case of entering numerical value in this field, the main controller will be automatically switched to fixed length mode with unit of mm. In case this value is set to 0 , the main controller will consider it as section mode by default.)
Production quantity: Record the production quantity. (With function of saving in case of power off)
Rise: The machine head rises.
Drop: The machine head drops.
Bottle Separation: start/stop of bottle separation screw motor.
Hairbrush: Start/stop of hairbrush motor
Bottle Carrying: Start/stop of bottle carrying positioning motor
Clean-down: Start/stop of clean-down motor
Material Supply: Supply for one time by the material motor.
Conveyor Line: Start/stop of conveyor line motor
Back Home: Back to the homepage.
Display on the touch screen
Troubleshooting (1, 2, 3, 4, 6, 7)
Abnormal removed key shall be pressed
1. Sending label is abnormal
Label feeding servo is overload or block of label material
After abnormal condition is removed, press
Abnormal removed key.
2. Overtime of sending label operation
No label at central column, setting error of the sensor
Check (X1-2) sensor, and after abnormal condition is removed, press Abnormal removed key.
3. Abnormal condition of cutter head
Cutter head servo is overload or block of label material.
After abnormal condition is removed, press
Abnormal removed key.
4. Overtime of cutting operation
Block of label material
Abnormal condition of original point sensor (X1-1)
Check (X1-1) sensor, and after abnormal condition is removed, press Abnormal removed key.
5. Clean-down is not open
Clean-down is not open.
Press Clean-down key to open it.
6. Lack of label material
No material roll or the feeding roller is not properly pressed (X07)
Replace material roll, and check feeding roller clamp to see if it is closed. Check sensor (X07), press
Abnormal removed key.
7. Abnormal condition of bottle monitoring sensor
Automatic mode sensor
ON for over 2 sec (X06)
Remove objects in the projecting area of sensor, press
Abnormal removed key.
8. Emergency stop
Emergency stop press button is OFF
Adjust emergency button to ON
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