We are excited to share with you the story of our recent success in the beverage industry.
Our team has a great deal of experience in building and installing carbonated beverage filling lines for sparkling water and still water.
Our customer, a Russian beverage plant owner, was looking for a high-quality, reliable carbonated beverage filling line that would meet their specific needs. We were able to provide them with the perfect solution that exceeded all of their expectations.
We’re going to disclose the whole transaction for each detail as below.
If you are interested in learning more about our carbonated beverage filling lines or any of our other products and services, please contact us today. We would be happy to discuss your specific needs and see how we can help you achieve success.
PS. Do you need a dependable source for ISO and CE-approved carbonated drink filling equipment? If that’s the case, look no further than iBottling. We offer high-quality items while also adhering to delivery timelines set by our clients. And if you’re still not convinced, how about we throw in excellent customer service as well! So get in touch with us today for all your bottling needs!
For this turnkey project, the customer’s requirements include:
- 3 in 1 bottle filling machine,
- CO2 beverage mixing machine,
- CIP system
- bottle blowing machine,
- labelling machine,
- shrink wrap machine,
- and conveyor system
For each beverage machinery purchase from each client, we have an SOP procedure in place. Even for each phase, there is a rigid set of requirements to be followed. Our personnel will strictly follow this comprehensive procedure to finish every stage of the process, beginning with design and ending with after-sales service for every turnkey solution beverage manufacturing project.
СОП ПРОИЗВОДСТВА ОБОРУДОВАНИЯ ДЛЯ НАПИТКОВ/ BEVERAGE EQUIPMENT PRODUCTION SOP
| Перед производством/ Before Production | Производство/ Production | После производства / After production | Отгрузка/ Shipment | После службы/ After service |
|---|---|---|---|---|
| Дизайн форм для бутылок/ Bottle molds design | Сообщайте о производственных обновлениях/ Report the production updates | 72 часа бегового теста/ 72 hours running test | Выберите лучшую службу доставки/ Select the best shipping service | Инструкции по эксплуатации на все оборудование/ User manuals for all equipment |
| Размер бутылки/ Bottle size | Тестирование и наладка производства/ Testing and production adjustment | Запись видео с разными бутылками, этикетками и формами/ Videos recording with different bottles, labels and molds | Подготовить схему погрузки внутри контейнеров./ Prepare loading layout inside containers. | Видеоинструкция по эксплуатации, установке и обслуживанию/ Video instruction for operation, installation and maintenance |
| Размер крышки/ Cap size | Подготовьте инструкции по эксплуатации, установке и техническому обслуживанию с фото и видео/ Prepare operation, installation and maintenance instructions with photos and videos | Видеозапись для комплектующих брендов/ Video recording for component brands | Подготовьте сертификаты, лицензии и другие необходимые документы./ Prepare certificates, license and other necessary documents. | Запасные части предоставляются вовремя/ Spare parts provided in time |
| Размер этикетки/ Label size | Видео по замене деталей/ Videos for changing parts operation | |||
| Размер и тип преформы/ Preform size and type | ||||
| Марки компонентов/ Component brands | ||||
| Фирменная табличка/ Name plate | ||||
| Схема завода по производству напитков/ Beverage factory layout | ||||
| другие электрические требования / Voltage, phrase and other electric requirement |
01.
Checklist before Production.
Before production, we need samples from customers to ensure that the following characteristics are correct.
including:
- Bottle appearance design: We design the pattern according to the customer’s needs.（ All bottle designs need to be confirmed and signed by the customer）
- Bottle size: 330ml, 500ml, 800ml, 1500ml
- The size of the cap: make sure the cap matches the bottle
- Label size: make sure the label fits the bottle size
- Preform size and type, etc.: so that the corresponding preforms can be purchased in China for a trial run after Production.
- Component brands: confirm the electrical configuration required by the customer
- Nameplate: confirm the design of the nameplate on the machine, in the specified language
- Layout: ensure the layout of the production line fits the customer’s blueprint and maximize the utilization of the plant space.
02.
Production
During the production process, we will provide weekly updates to our customer. As a result, clients are always kept up to date on the latest developments in production.
Furthermore, we carefully test and adjust various machines depending on the bottle type and each client’s favorite bottle preforms. Different bottles and bottle preforms can make a significant difference in filling equipment and blowing equipment.
Customers may be perplexed to switch back and forth between numerous bottles and preforms. These transitions require expert technical assistance; otherwise, customers can easily cause quality issues and damage the equipment as a result of incorrect setup and usage.
We repeat the procedure numerous times and carefully film each step. This ensures that the customer is completely confident in future production and maintenance since he or she understands every aspect.
03.
After Production
It took 1 month to get all of the equipment in order after I’d finalized everything. The client accepted the ready beverage filling machine and other related equipment.
After the machine has completed production, it should be tested for 72 hours of operation. Customers then usually send engineers or technicians to our factory to inspect the goods and gain free technical training. This is a fantastic alternative for customers to learn 100% about the product’s quality and learn how To use and maintain the beverage filling line and bottle blowing line correctly.
Customers, however, are unable to come to us due to the pandemic. We recorded complete videos of the inspection and gave them to the customer as a way of reassuring them.
Including:
- Running the machine with different bottle preforms.
- Brands of appliances for each part of the machine
- How the machine switches between different bottles and preforms
Finally, we succeeded in gaining the client’s confidence and passing the whole beverage production line acceptance because to our thorough, realistic, and convincing information. We also received the final payment from the customer.
04.
Shipment
To ensure that the beverage filler was delivered securely to the customer and to maximize client savings on shipping expenses. We’ve assigned a long-term shipping provider to help our customer receive the best price for two 40HQ containers, which took around 2 months to ship from one end to the other.
Due to the complicated customs clearance procedures in Russia, we developed the container layout with particular attention to customs clearance. Every location is labeled one by one with the customer’s name so that when the customs inspects the container for inspection, he or she can be the first to point out which machine is installed in that position.
05.
After-sales service
For industry equipment like beverage filling processes, production and delivery are only the beginning. When a client receives an industrial equipment item, the nightmare begins if there is no effective after-sales service. We must also enhance technical support after sale in order to ensure that our clients may operate iBottling’s beverage filling machines smoothly and worry free!
We provided comprehensive step-by-step installation instructions and videos. The customer completed the installation of the entire beverage production line without requiring assistance from an engineer, based on what we supplied.
Then he emailed us a video of the machine being installed. Since then, the entire beverage production has been running very smoothly and effectively. The client has given iBottling a lot of praise since the installation was completed!
06.
Proof for this project
Customer Purchase Order
Customer's bankslip
Bottle design drawing
Customer preform samples
Production line layout design
Machine packaging
Machine specification
Machine nameplate
Container layout
Installation video of each machine STEP BY STEP
Bottle filling machine operation
Bottle filling machine installation
Change over for different bottles
How to control filling level
Shrink wrap machine operation
Shrink wrap machine changeover for different bottles.
CIP system installation
CO2 beverage mixer installation
Self-adhesive labelling machine installation
Connection the whole filling line
Bottle blowing machine for 330ml PET bottles
Bottle blowing machine for 500ml PET bottles
Bottle blowing machine for 800ml PET bottles
Bottle blowing machine for 1500ml PET bottles
Component brands
Filling machine electric components
Filling machine electric components
Manual of each machine
For user manuals of above beverage machines, please feel free to contact us by [email protected]
Customer's successful installation video
Customer testimonial
07.
Sumup
This carbonated beverage filling line is not only suitable for filling sparkling water, but also for filling still water, which is very adaptable and cost effective.
Please click below to watch the production process of carbonated beverage filling production.
