Raw Material & Product Management of Juice Drink Production

Raw Material & Product Management of Juice Drink Production

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Raw Material & Product Management of Juice Drink Production

01.

Quality standard of raw and auxiliary materials

Raw material quality standards

Fruit and vegetable raw materials

Carrot raw materialsStandard basis: Enterprise standard
Inspection itemsColorOdorTissue shapeImpurity
StandardOrangePure odor of fresh fruits and vegetables, no odorUniform and straight, no defectSmooth surface, no obvious impurities to the naked eye

The quality standard of auxiliary materials

Fructose syrup

Fructose syrupStandard basis:QB/T1216—2004
Inspection itemsColor and lusterNourishment, smell
StandardColorless or light yellow transparent liquid.No impurities visible to the naked eye.It has the pure aroma of fructose and glucose.Pure sweet taste, no offensive smell.
Inspection itemsSolids contentPH valueFructose content determination
Heavy metal content
Standard≥%~≥%Compliant

White granulated sugar

White granulated sugarStandard basis:GB317—2006
Inspection itemsAppearance, color and lusterNourishment, odor
StandardWhite color, no obvious black spots, no foreign matter, clear and transparent aqueous solution.The aqueous solution has a sweet taste, no odor and no bad smell.

02.

Packaging material quality standard

PET Bottles

PET bottleStandard basis: Supplier’s enterprise standard
Inspection itemsPhysical propertiesAppearance qualityThermal stabilityHealth testing
StandardComply with the regulationsComply with the regulationsComply with the regulationsComply with the regulations

Plastic anti-theft cap

PET bottleStandard basis: Supplier’s enterprise standard
Inspection itemsPhysical propertiesAppearance qualityThermal stabilityHealth testing
StandardComply with the regulationsComply with the regulationsComply with the regulationsComply with the regulations

Label

LabelStandard basis: Supplier’s enterprise standard
Inspection itemsMaterialSpecification sizeText contentPrinting quality
StandardSame as the actual sampleComply with the regulationsConsistent with approvalComply with regulations

Cardboard box

Cardboard boxStandard basis: Supplier’s enterprise standard
Inspection itemsMaterialSpecification sizeStrength requirementsText contentPrinting quality
StandardSame as the actual sampleComply with the regulationsComply with the regulationsConsistent with approvalComply with regulations

Certificate of Conformity

Certificate of ConformityStandard basis: Supplier’s enterprise standard
Inspection itemsPaper qualityText contentPrinting quality
StandardComply with the regulationsConsistent with approvalComply with regulations

03.

Finished product quality standard

Fruit and vegetable juice drink

Inspection itemsNational StandardsInternal Control Standards
Sensory propertiesComply with the regulationsCompliance
Soluble solids (20℃ refractometer)≥ 8%8%
PH valueComply with the provisions 
Total acid (as citric acid) (g/100mL)≥ %%~%
Loading360ml±5mlComply with the regulations
Microbial limitComply with the regulationsComply with the regulations

04.

Storage precautions

The storage area of materials, intermediate products and finished products should have an area and space appropriate to the product specifications.
Storage area materials, intermediate products, finished goods storage should prevent errors and cross-contamination measures. Each zone has obvious separation and signs.
The storage area should be kept clean and dry. Install the necessary lighting and ventilation, dust removal facilities, storage area temperature, humidity control can meet the storage requirements, and the second daily monitoring.
Sampling should be able to effectively prevent pollution and cross-contamination.
The materials, intermediate products and finished products to be tested, qualified and unqualified should be strictly managed and clearly marked.
Unqualified materials, intermediate products, finished products should be set up in a particular area for storage and timely processing by the relevant provisions.
Special requirements of materials, intermediate products and finished products should be stored by the specified conditions.
Solid raw materials and liquid raw materials should be stored separately. Volatile materials should avoid contamination of other materials.
Flammable, explosive, and other dangerous goods should be set up dangerous goods warehouse, and according to the acceptance, storage, and storage provisions.
Flammable, explosive raw and auxiliary materials should be clearly marked on the outer packaging.
Materials should be stored by the specified period of use. After the expiration of the period, according to the provisions of the re-inspection, the storage period, if any special circumstances, should be timely re-inspection.
According to the actual amount needed to receive raw and auxiliary materials labels, instructions for use should be according to the species, specifications of special cabinets (library) storage, and the batch packaging instructions issued.
The label should be issued by the number of qualified inspection. The recipient should be checked when receiving. The number of tags used, the number of residual damage and the number of the surplus should be consistent with the number received. The production of surplus tags should be promptly returned to the cold storage and strictly prohibited to place at room temperature.

Please click below to watch the production process of bottled juice production.

John Lau.

John Lau.

John Lau, a project manager holding an engineering bachelor's degree, became fascinated with optimizing beverage production equipment during his university days. As an overseas project manager, he firmly believes that educating clients on achieving efficient workflows through customized equipment design is one of the most impactful aspects of his job.

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