Looking for a high-quality, automatic filling production line? Look no further!
Our 900BPH x 3/5 gallon bottled water filling line is perfect for any business looking to increase their production capacity.
It’s reliable, efficient and easy to use – so you can focus on what’s important, your business.
With our high-quality production line, you can produce up to 900 barrels of bottled water per hour! That’s enough to keep up with even the busiest businesses.
So don’t wait any longer – contact us today and see the difference it makes for your bottom line.
We will dive into the details of how this incredible production line works. And how it can benefit your business in ways you never thought possible!
What is the 3/5 gallon bottled water filling line?
The automatic bottled water production line is a unique piece of equipment for filling pure water and other sterile liquids.
What functions included by this 3/5 gallon bottled water filling line
The produciton line integrates:
- automatic external brushing,
- automatic bottle loading mechanism,
- automatic bottle washing and disinfection,
- automatic filling, automatic capping, automatic capping
- light inspection,
- heat shrinkable film,
- and finished product delivery.
What are advantages of 3/5 gallon bottled water filling line
The materials used are suitable with the food industry and other industrial standards.
The equipment are powered by an AC380V/50HZ AC electrical supply, uses a Panasonic PLC programmable controller control system, and runs on autopilot through a high-definition touch screen editing software.
The power transmission is carried out via a gearbox and pneumatic control system that delivers dependable performance, simplicity of use, and simple maintenance.
Bottles are washed, filled, capped, and then capped in a sealed tunnel to minimize secondary pollution from the filling process of pure water and fully meet sanitary regulations.
The machine’s body is all composed of high-quality stainless steel, while other components are constructed of non-toxic and long-lasting composite materials. The electrical and pneumatic systems employ foreign parts, resulting in a low failure rate and high dependability.
What the workflow of 3/5 gallon bottled water filling line
- automatic cap removal
- automatic inner and outer brushing barrel
- automatic barrel loading
- medicine washing
- raw water inner and outer washing
- pure water inner washing
- automatic filling
- automatic capping
- automatic conveyor belt outgoing
- light inspection
- heat shrinking
- bag sleeving
- Finished Products
What is the Automatic capping machine
The automatic capping machine is designed to suit the needs of the majority of mineral water and pure water plant producers, as well as to replace time-consuming empty barrel processing with simple automation.
What is the advantages of Automatic capping machine
The YW2 series of brush bucket capping machines was created by iBottling, which has incorporated and adopted advanced technology of brushing bucket caps at home and abroad, as well as the actual situation of contemporary manufacturers and water management legislation, to create a series of high-quality brushes for use in bottling.
The capping machine shown here is a typical round tube design that utilizes a palm to carry the bottle, with the side plate positioned and just the conveyor belt position required for cap removal. The bottle cap may be quickly and accurately drawn out utilizing only the cylinder to lift and clamp the bottle firmly. The equipment has long-term durability, easy maintenance, and good performance.
What is Automatic internal and external brushing machine
The 5 gallon bottled water filling production line requires an automatic inner and outer barrel brushing machine as a supporting production equipment. The apparatus effectively removes the sand and algae particles from the barrel caused by pure water alone.
What is the advantages of Automatic internal and external brushing machine
All-around cleaning on the bottom, outer, shoulder, and inner sections of the barrel with this machine provides effective and clean cleaning results while reducing secondary pollution from manual scrubbing and labor intensity for operators.
The whole is composed of high-quality stainless steel that is corrosion-resistant and simple to maintain. The main electrical components are all well-known brands, whereas the gas circuit components are imported goods. In terms of design, the machine is compact in structure, efficient in operation, stable and dependable, with a high level of automation.
What is Automatic barrel loading system
This machine links to the main machine and other equipment through a connection. The bottle cannot be loaded manually. The emptying barrel is pushed into the main cleaning and filling component by the reversing cylinder, where it will be sent to the main machine for washing automatically.
What is the light inspection box
This equipment is suited for visual inspection of suspended solids while processing 3-gallon or 5-gallon drinking water barrels and may be utilized with the automatic bottle washing and filling machine designed by our firm.
What is the heat shrinkable film machine:
The machine is suitable for heat-shrinking the packaging film of a 5-gallon bottle neck in the manufacturing process, and it has a geared motor control for the finished product conveying system. Improve work efficiency and reduce labor intensity
What is the advantages of the heat shrinkable film machine:
This machine uses infrared tube heating technology, with five infrared heating tubes in total. The temperature around the bottle mouth may be evened by arranging them as follows: 1 on top and 2 on each side, which can have a beneficial heat shrinking impact.
What is the Bucket bagging machine
When bagging the water bucket in the production process of current bottled water, it is usually lifted manually; while the efficiency is considerably reduced, it uses workers’ physical energy and is inefficient to manufacturing productivity improvement. Our firm created and supplied a new type of barrel bagging machine because of the flaws in the existing barreled water bagging technology.
What is the advantages of the Bucket bagging machine
The bucket head is a straightforward mechanism that generates more bottles in less time, lowering production costs and improving efficiency. It does not damage the label on the bottle neck when it gets done with its whole function, and it has excellent stability.
Now you know what is the 900 barrels/hour automatic filling production line for 3/5 gallon bottled water, as well as the advantages of each machine. If you are interested in this kind of production line, please feel free to contact us.
iBottling, with over 25 years of industry experience, offers comprehensive services for the bottled water industry from product development to packaging design to project implementation. Our team of experts are ready to provide you with the support you need to succeed in today’s competitive marketplace. Contact us today to learn more about our services and how we can help you grow your business.