5 GALLON

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How to run 5 galllon bottled water production safely

5 gallon water bottling machine

5 GALLON BOTTLER MACHINE

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OVERVIEW OF 5 gallon water filling machine

iBottling’s 20L water filling machine is a reliable and efficient solution for large-scale water bottling needs worldwide. With installations in countries such as South Africa, the UK, Australia, Russia, Argentina, and Canada, our 20L barrel water filling machines have proven their capability to meet the demands of name brand companies.

"Implementing the 20L water barrel filling machine from Steplead PacTek has been a game-changer for our facility. The automatic 20L system has streamlined our filling and capping line and significantly improved efficiency."

"Working with Steplead's 20L filling machine has made a huge difference in our washing filling capping line. The integration of barrel washer, capping machine, and water treatment system ensures pure water quality and aseptic caps for our customers."

"With Steplead's gallon water barrel filling machine, we can confidently guarantee that our purified water products are handled with care and precision. The washing machine and brushing machine components help maintain a clean and sterile environment."

"The fully automatic 20L water filling line from Steplead PacTek has transformed our water bottling line. The seamless integration of filling equipment, including filling nozzle and capping, has increased both speed and accuracy."

Bottle Washing and Filling System

The full automatic bottled water filling integrates bottle washing, disinfecting, filling, and capping functions. It uses an efficient spraying technique to ensure aseptic cleanliness of bottles and caps, meeting production demands.

High Precision Filling and Capping

The filling machine offers high precision filling levels, minimizing spillage and maintaining a clean working environment. The advanced capping system ensures a secure seal on every bottle to preserve water quality.

Versatility and Applications

This fully automatic 5-gallon water bottling machine is designed for various applications, including new types of barreled water auto-producing lines, making it an essential addition to any automatic water bottling plant.

100 ~ 3,000 Bottles 20L / Per Hour

Rinsing Valves: 12
Filling Valves: 12
Capping Heads: 1
Power: 19kW
Dimension: 5,100 x 1,300 x 1,800MM

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important things you should know

HOW CAN WE HANDLE YOUR ORDER of 5 gallon filling machine

Pre-Sales Consultation

Contact our customer service representatives via email or phone to discuss your specific requirements for the 5 gallon water bottle filling machine and related products. Our experienced engineers will assess your needs and develop a customized solution to meet your production demands.

Tailored Design Solutions

Our engineers will develop a tailor-made design for your equipment, integrating the latest technology and high precision filling, capping, and washing processes into one unit. The machine is designed to ensure that caps are aseptic and healthy, and suitable for filling 5 gallon, 20L, and 3-5 gallon bottles.

Manufacturing

We manufacture all of our equipment in our own facilities, which are LEED-certified and ISO and CE-certified. Our professionals and experts with extensive experience and expertise will plan material requirements, engineer production, manufacture, and assemble the equipment. The high-tech, high-precision machining centers ensure that every component is tested and ready for use.

Installation and Training

A iBottling professional with more than 20 years of expertise will guide you through the machine installation process step by step. Following the installation of your machines or line, the expert will remain in your factory to ensure that everything is running properly and to teach your staff. After our expert has left, iBottling will give timely and courteous support to you 24 hours a day, seven days a week.

Turnkey Solution

iBottling offers a comprehensive packaging line turnkey service. As per the planned design arrangement, every equipment is smoothly and synchronously connected to the mechanical structure, electric wires, gas and liquid pipes. Our experienced experts will ensure that the performance, design, and engineering of all machinery is in perfect working order for the customer.

Planned Maintenance and After Sales Technical Support

Every customer will receive ongoing after-sales assistance from iBottling. In addition, we offer a good guarantee on each equipment we sell, including workmanship, performance, and response time. iBottling service departments keep hundreds of different components, ready for any urgent demand from customers, ensuring quick and efficient fulfillment of all parts orders, thereby minimizing downtime and productivity loss at the customer’s production.

Customer Service

Every customer can count on us to offer them with high-quality equipment and service. We also recognize that you could run across an issue and need help. A helpful and professional customer service representative will be on hand to provide a quick response. You can reach out to us at the following phone number and email address:

Email: [email protected]
Phone: (86) 8314-3479

LAYOUT COLLECTION

The best way to experience our wide collection of production layouts for your project.

Layout for 600BPH

Factory layout of 600bph automatic 5 gallon water production.

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Layout for 2,000-3,000BPH

Factory layout of 2,000-3,000bph filling production for 20L bottles

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How to ensure the safe and efficient production of botted water filling line - 5 gallon bottled water

Here is a list of all the types of technical questions concerning 5 gallon bottle filling line that you can find.

How to sort and remove lids from 5 gallon empty buckets

5 gallon bucket sorting and capping operation guide

1. Basic requirements:
1.1 Employees should wear work clothes and caps neatly, wear employee ID cards correctly, and all operators should pass the physical examination.
1.2 The job site should be clean and hygienic, and empty drums and empty drum trucks should be neatly sorted and stacked.
1.3 Work tools and supplies should be stored in categories.
1.4 Trademarks, barrel stickers, labels, logos, and cleaning agents should be stored in categories and managed by special personnel, and the entry and exit should be registered.
1.5 The foreign barrels are picked out and stored separately.

2. Sorting and inspecting barrels
2.1 Goal: 100% pass rate for barrel loading
2.2 Visual inspection:
1) Check the barrel: The barrel should be free of pollution or damage. There shall be no scribbles or random additions of text or patterns, and no other labels and items shall be pasted. The outer wall of the barrel should be basically clean, and there should be no oil stains or other dirt that are difficult to clean, or irreversible discoloration, spots, etc. caused by corrosion and staining, and there should be no serious and obvious scratch marks on the barrel. The mouth of the barrel should be flat, free of nicks, thorns and depressions.
2) The inner wall of the barrel should be kept basically clean, and check whether there are foreign objects, different colors, moss, etc., and colored liquids in the barrel.
3) Smell the odor of the barrel body and the barrel, and there should be no odor or foreign matter. There must be no signs of impure water containing gasoline, diesel, vegetable oil, beverages, etc. If there are, they should be picked out and stored separately, and should not be mixed with other buckets.
4) The exterior is very dirty, and the moss in the barrel or the barrels with different colors and odors are picked out separately.
5) Drum label: complete without pollution and damage. The identification sticker is correct.
6) In case of a barrel that is controversial and difficult to judge on the spot, please ask the squad leader or quality control supervisor of the first district for instructions.
2.3 Handling of unqualified buckets
1) Broken barrels: After confirmation by the quality control department or warehouse management, they will be discarded and recorded.
2) Odour bucket: Clean it after picking it out, soak it in appropriate potion, soak it with activated carbon, hang a sign, confirm that it has no peculiar smell and pass the quality control inspection before use, otherwise it will be scrapped.
3) Scratch bucket: pick it out separately, restore it, and check for water leakage. It can be put into use if it does not leak and the appearance inspection is qualified, otherwise it will be scrapped.
4) If the appearance is seriously dirty, it should be stored separately, marked with a sign, and cleaned with alkaline water. To remove foreign objects and moss in the dirty bucket, it should be cleaned separately and used after passing the test.
Strictly distinguish between qualified and unqualified barrels, store them in categories and mark them.

3. Pull out the lid of the empty barrel
3.1 Workflow:
1) The cap pulling machine works normally, the chain runs smoothly, the cap pulling head and the barrel mouth are aligned correctly, and the cap pulling head must not damage the PC barrel.
2) Check whether the compressed air is normal.
3) After removing the lid, check whether the barrel mouth is flat, the barrel mouth must not be scratched, dented, there must be no residual sealing film, and the barrel wall must not be damaged.
3.2 Notes:
1) If the barrel is stuck, the cover cannot be pulled out, the alignment is not accurate, and the barrel is inverted, the power supply and gas source should be cut off and handled with care. Do not use sticks, sticks, knocking or prying to remove.
2) In the case of peculiar smell, serious pollution, damage, damage to the mouth of the barrel, or damage to the label, the barrels that do not meet the sorting standards should be removed.
3) Keep the production site hygienic.
4) After the shutdown, the equipment and production site should be cleaned. The production equipment on site should not be washed with water, and electrical safety should be paid attention to.

How to Light Check 20L Circulating Empty Buckets

The first stage light inspection
1. Operational standards:
Light inspectors must perform long-distance and near-distance vision tests, both of which should be 4.9 or above, and should be free of color blindness.
During operation, the inspection personnel should sit directly in front of the inspection table and look at the inspection table with both eyes.
1.1 Check the inside and outside of the barrel for contamination such as foreign objects, different colors, and odors.
1.2 Check whether the flatness of the barrel mouth is defective, the barrel body is required to be free of damage, no air bubbles and other quality abnormalities, and the unqualified barrels are picked out and rejected.
1.3 The labels on the barrels are complete, correct and not damaged. If the labels are defective, pick them out and label them again.
1.4 Smell the smell with the nose, there should be no peculiar smell.

2. Treatment of unqualified buckets
2.1 Strictly distinguish the qualified and unqualified barrels, store them in categories and mark them, and then deal with them uniformly.
2.2 Odour bucket: Clean it after picking it out, soak it in appropriate potion, soak it in activated carbon, hang a sign, confirm that it has no peculiar smell and pass the quality control inspection before use, otherwise it will be discarded.
2.3 Scratch bucket: pick it out individually, restore it, and check for water leakage. It can be put into use if it does not leak and the appearance inspection is qualified, otherwise it will be scrapped.
2.4 If the appearance is seriously dirty, it should be stored separately, marked with a sign, and cleaned with alkaline water. To remove foreign objects and moss in the dirty bucket, it should be cleaned separately and used after passing the test.

3. Prepare the “Process Pre-Inspection Record Form” every day

The second stage light inspection
1 Goal: This position is the last light inspection of empty barrels processing, and is a comprehensive inspection and evaluation of empty barrels processing to ensure that the qualified rate of empty barrels entering the internal washing machine is 100%.
2 assignments:
1) Visual and touch inspection
2) sniff
3) The external cleaning is clean and free of dirt, abnormality and discoloration
4) Labels and stickers are not damaged or peeled off

How to Clean the Outside of a 20L Empty Bucket

1. Objective requirements:
1.1 The outside of the barrel is clean and free of dirt, stains and different colors.
1.2 The labels and stickers are not damaged or fallen off.

2. Personnel hygiene requirements:
2.1 Employees should wear work clothes and employee ID cards before working, and wash their hands according to regulations.
2.2 The operation site is kept clean and hygienic.

3. Working standard:
3.1 Power on:
3.1 Before starting the machine, check whether the electricity and water of the equipment are normal.
3.2 Check whether the conveying chain is stable after the machine is turned on, and whether the washing machine pull-out chain (wheel) operates normally and whether the brush operates normally.
3.3 Preparation of cleaning solution
Alkaline cleaning solution is used for cleaning, which is prepared with tap water and edible alkali, and the concentration is 200PPM.
3.4 Check the cleaning pressure of the rinsing water to ensure that there is no residual alkaline cleaning solution. The rinsing water uses tap water and cannot be reused.
3.5 During the production process, the concentration of the cleaning solution and the pressure of the rinsing water should be checked frequently, and the investigation should be carried out in time.

4. Notes:
① On-site hygiene management
② Electrical safety
③ Whether there are unqualified buckets entering the washing machine
④ Qualified control barrel feeding speed
⑤ Check whether the water level of the water tank is normal in time to prevent water shortage

5. Possible bad points:
a. Spot check on the quality of the barrels (according to the requirements of sorting and inspection of barrels)
b. Pay attention to the concentration of alkali washing, and the pressure and position of the liquid level spray in time, and add or replace it in time
c. Spot check on cleaning effect
d. Equipment inspection and operation
e. On-site hygiene management
f. Personnel hygiene management
g. Correction and prevention report of abnormal quality

How to Clean and Disinfect 5 Gallon Buckets/Bottles and Caps

1. Bottle cap washing process
1.1 Process requirements
1) The cleaned cap must be a bottle cap for drinking water.
2) The bottle caps are first cleaned by hand with tap water, drained, and then placed in a disinfection tank, soaked in chlorine dioxide solution or peracetic acid disinfectant for more than 15 minutes, then taken out, sprayed with pure water for 5 minutes, and placed in the designated The concentration of disinfectant is shown in the attached table “Specification for Preparation of Cleaning and Disinfectant for Filling Lines”.
3) If the bottle cap is not used up after taking it out. After 1 hour, it needs to be sterilized again, and the sterilization procedure is the same as above.
4) After going to work every day, clean the disinfection tank and replace it with a reconstituted disinfectant. Check once every 2 hours, and add in time when the concentration is insufficient.
1.2 Inspection requirements
1) Visually confirm that it should be a special bottle cap for drinking water before cleaning.
2) Before entering the filling machine, the bottle caps should be soaked to deodorize the effect before entering the capping station.
3) Confirm that the concentration of the disinfectant and the soaking time meet the process requirements.

2. Bottle washing (barrel) process
2.1 PC bottle cleaning and disinfection process requirements
1) The cleaned and reused empty bottles or new bottles must be made of PC bottles for drinking water.
2) The reused bottle or new bottle is washed with alkaline water when entering the automatic cleaning machine. The cleaning time depends on the pollution of the bottle, and the cleaning is the standard.
3) After cleaning the inside and outside of the barrel with alkaline cleaning agent, rinse and disinfect with peracetic acid disinfectant. After cleaning and disinfection, the PC bottle is rinsed with purified water. The concentration of cleaning and disinfecting solution is shown in the attached table “Specifications for Cleaning and Disinfection of Filling Lines”.
4) Change the disinfection water every day, clean the water tank, filter screen, and clean the water spray pipe every week.
2.2 PET bottle cleaning and disinfection process requirements
After acceptance, the PET bottles are rinsed and disinfected with peracetic acid disinfectant, and the deodorization station is further rinsed and deodorized with pure drinking water. The concentration of disinfectant is shown in the attached table “Specifications for Cleaning and Disinfection of Filling Lines”.
2.3 Inspection requirements
1) Visually confirm that it should be a special bottle for drinking water before entering the bottle washer.
2) Visually inspect the cleaning quality one by one before entering the filling machine. The clean bottles should have no water traces and no visible pollutants, that is, the pre-inspection process.
3) Confirm that the concentration of the disinfectant meets the process requirements.

How to operate a 20L barrel water filling machine

1. Precautions for use:
1) Before entering the filling workshop, the air purifier must be turned on for 30 minutes to make the air purification meet certain requirements.
2) The air shower (adjustable) must be turned on every time it enters the filling room, and it will be automatically turned off after 30 seconds.
3) Before filling, the empty car should be tested to confirm that everything is normal before the official operation.
4) The chlorine dioxide solution or peracetic acid disinfectant prepared in the disinfection tank should be replaced every day.
5) Keep the amount of flushing water at the drinking water station to ensure deodorization.
6) The suspended filling head must be immersed and disinfected with chlorine dioxide solution or peracetic acid disinfectant before filling. It is strictly forbidden to directly fill the unsterilized filling head.
7) Bottles and caps entering the empty bottle and bottle cap station must be cleaned and sterilized.
8) Operators must wear masks and disposable gloves, and it is strictly forbidden to directly touch the bottle neck and the inside of the bottle cap with their hands.
9) The filling machine must be filled in a sterilized and sealed room, and the air purification of the filling room as a whole reaches 1000 grades.
10) Closely monitor whether the number of filled bottles per hour meets the normal requirements. For the record, see “Light Inspection Record”.
11) For the preparation concentration of the disinfectant, see the “Production Line Cleaning and Disinfection Operation Standard”.

2. Inspection requirements
1) Monitor the amount of rinsing water for disinfection, sterilization, cleaning and deodorization to ensure the quality of work.
2) Light inspection to monitor whether there is any debris in the bottle after capping.
3) Monitor whether the number of bottles filled by the filling machine per hour meets the normal requirements

How to perform light inspection on 5 gallon ready barreled water

1. Purpose :
Standardize the work content of the finished product light inspection post, ensure product quality, improve equipment utilization efficiency, and reduce material loss.

2. Scope of application:
It is suitable for light inspection of products after filling.

3. Responsibilities
3.1 Light inspection: responsible for picking out unqualified products, responsible for checking the placement of heat-shrinkable film of barrels/bottles after filling; classifying and recording according to the inspection situation.

4. Assignment content
4.1 Before work
4.1.1 Turn on the conveyor belt and lubrication system.
4.1.2 Turn the power switch of the light inspection stand to ON.
4.1.3 Prepare the required shrink film.
4.1.4 Check the lamp inspection box to see if the lamp tube is abnormal. If there is any difference, the lamp must be replaced to ensure the brightness required for the inspection.
4.2 In production
4.2.1 The light inspection personnel should sit directly in front of the light inspection table, look at the light inspection table with both eyes, and place the bottled water 0.3-0.5 meters in front of the light inspection box (bottled water is placed at 0.01 meters).
4.2.2 When the product passes through the light box, wipe the water droplets on the surface of the bucket with a rag to make the sight of the surface of the bucket smooth. If the bucket mark is blocked and the sight is not good, turn the bucket to achieve the best viewing angle.
4.2.3 The light inspection shall meet the following standards:
A. Bottled water capacity: the level is above the first burr line below the bottleneck.
B. There is nothing visible to the naked eye in the container.
C. The water body is transparent and has no turbidity.
D. There is no obvious water leakage in the barrel.
4.2.4 After passing the lamp inspection, put on the heat shrinkable film, and place the unqualified products in the unqualified product area, and the production squad leader will handle it uniformly. If three barrels (10 bottles) of unqualified products appear continuously within 1 hour, report to the squad leader immediately to analyze the cause of the abnormality and take corresponding measures.
4.3 Each lamp inspection post counts foreign objects in the barrel, missing lids, crooked lids, irregular shrink films, etc., and records them in the “Finished Product Lamp Inspection Record”.

How to pack ready 5 gallon barrel water

1. Process requirements
1) The plastic bag of the set must be a non-toxic, non-damaged and non-polluting transparent bag.
2) The surface of the finished bottle should be clean and free of pollution.
3) The bottle cap must be pressed tightly and sealed with a heat shrinkable plastic sleeve.
4) The packaging site should be disinfected by ultraviolet rays, and the ground should be clean and free of pollution.
5) When the finished bottle is poured into the plastic bag, prevent the sundries from being brought into the bag and pollute the finished bottle.
6) The mouth of the plastic bag must be fastened to prevent contamination during transportation.
7) The means of transport should be clean and hygienic; it should be handled with care, and it is strictly forbidden to throw, hit or squeeze.
8) Each finished bottle should be packaged with the corresponding product certificate.

2. Inspection requirements
1) There should be no debris pollution in the plastic bag after packaging.
2) The mouth of the plastic bag must be fastened, and the packaging bag should be intact.
3) The bottle cap is not loose, and the sealing heat shrinkable plastic sleeve must be intact and not damaged.
4) The production date of the product is in the form of coding, which should be clear and complete.

How to code the 5 gallon barrel water

1. Purpose:
Standardize the requirements for the formulation, execution and monitoring of production processes to ensure that products that meet the requirements are produced under controlled conditions.

2. Scope of use:
It is suitable for the management of the company’s coding process operation.

3. Responsibilities:
The coding personnel strictly follow this procedure, and the quality control personnel supervise the implementation.

4. Procedure:
1) Before turning on the machine, check whether the locking screws of the machine are firm, and then clean the nozzle to make the ink jet smooth. First determine the coding position of the product, and then compile the coding format [in principle, compile six-digit date + time (minutes/24 hours) according to the normal production procedure], if the customer or product has special requirements, then according to the special requirements of the customer or product Requires the preparation of the coding format.
2) After the coding format is prepared, spray a few products to the production supervisor for confirmation. After the confirmation is passed, the production can be officially started.
3) During the coding process, the products that have been sprayed bad or the products that have not been sprayed should be selected, cleaned up and then sprayed. The selected non-conforming products will be placed separately and clearly marked, and will be dealt with uniformly.
4) The materials and products around the machine should be placed neatly to keep the aisle unobstructed.
5) Do a good job of cleaning and sanitation of machines and production sites before going off work.

5. Quality requirements:
The products with good coding must have the correct coding position and coding format, and the coding itself must be clear and complete. No blur, no word drop, no skew, no backsplash and no double code.

How to operate a cleaning and disinfectant automatic adding system for a 5 gallon barreled water production workshop

1. Check items before operation
1) Check whether the power supply is normal;
2) Check whether the chemicals in the barrel are sufficient, if not, replace it in time.

2. Boot operation
1. Power on: Turn on the main power switch in the control box, the “power display” light on the surface of the control box is on, and the system is powered on.
2. Add operation:
1) Addition for the first time: Refill the added amount of water after each time the medicine tank is emptied.
Operation: First turn the black knob to the “Add for the first time” gear, then press the green button for “Add for the first time”, the corresponding “button green indicator light” is on to indicate that it is being added, and when the light is off, it indicates that the addition has been completed. After First Add is complete, run Auto Add again.
2) Automatic addition: To reduce the concentration fluctuation of chemicals in the production process, when the “first addition” is completed, the “automatic addition” is turned on.
Operation: First turn the black knob to the “Auto Add” gear, then press the “Auto Add” green button, the corresponding “Button Green Indicator” is on, indicating that the automatic adding program is running, and the system will automatically add it regularly;
3) Manual addition: when the concentration of “automatic addition” is insufficient, use “manual addition” to supplement, and the manual addition amount is set to 1L each time;
Operation: First turn the black knob to the “manually add” gear, then press the “manually add” green button, the corresponding “button green indicator light” is on to indicate that it is being added, and when the light is off, it indicates that the addition has been completed. After Manual Add is complete, run Auto Add again.

5-gallon barreled water "Quality Standards and Sampling Methods for Storage of Main Raw and Auxiliary Materials"

product name	Sample size	sampling frequency	Judgment item	Eligibility criteria	judgement standard
18.9 liters, 12 liter PC bottle	10 (full inspection if the incoming batch is less than 10)	per batch	weight	18.9L: Weight ≥750g/pc. 12 liters: weight ≥ 530 grams / piece	No more than 2 less than the standard, less than 2% of the weight is unqualified
	10 (full inspection if the incoming batch is less than 10)	per batch	Exterior	It is colorless (or slightly blue) and transparent, and its transparency is close to that of ordinary flat white glass. No scratches, no obvious bubbles, no defects, the bottle mouth is neat, the thickness of the bottle wall is uniform, and there is no significant noise when squeezed by hand.	More than 2 discrepancies are considered unqualified
	Randomly sample 3 bottles from the same batch	Before the first delivery	Strength test	The bucket is filled with water and falls freely from a height of 2 meters, in good condition	If there is a damage, it is unqualified
18.9 liter bottle cap 12 liter bottle cap	12 pcs	per batch	weight	9.5g±0.3g	Less than 9.5g bottle cap more than 1 is unqualified
			weight	9.5g±0.3g	Less than 9.5g bottle cap more than 1 is unqualified
			Exterior	White and smooth, no black spots, no smudges, the inner plug seal is intact and no water leakage, the sealing film is completely printed and clear, and there is no peculiar smell.	Appearance unqualified more than 2 is the unqualified product
			tightness test	After capping, place the bucket horizontally and observe for 2 hours	More than 2 leaks are considered unqualified
PET plastic bottles	20 (from at least 3 minimum packaging units)	per batch	weight	550ml: 14g±0.2g,	If the quantity of more than 5 pieces is insufficient, it will be considered unqualified.
				350ml: 14g±0.2g,
				3 liters ≥ 85.0 grams
PET plastic bottle	20 (from at least 3 minimum packaging units)	per batch	Exterior	The end surface of the bottle mouth is flat, the thread is smooth, there is no chipping, and there is no overflow.	Appearance of more than 3 discrepancies is considered unqualified
		first batch	strength	1.8 meters full bottle falls to the ground without leakage	If there are 2 damages, it is not qualified
		per batch	bottle	Colorless, bright and transparent, no obvious defects, no scratches, no stains.	If there are 2 unqualified products, this batch is regarded as unqualified product
			Verticality	150≤bottle height≤220mm, deviation≤3mm,	A deviation of more than 2 is considered unqualified
				Bottle height > 220 mm, deviation ≤ 4 mm	A deviation of more than 2 is considered unqualified
	10		tightness test	The finished product is placed vertically, squeezed by hand after half an hour, and there is no water leakage at the bottle mouth and bottom of the bottle	More than 2 leaks are considered unqualified
	first trial use		stacking test	After 30 days of stacking 8 layers (full bottles), the bottom layer should not have obvious deformation (6 layers of light bottles)	More than 10% deformation is unqualified
PET plastic bottle cap	30 pieces (from at least 3 minimum packing units)	per batch	weight	Order requirements ±5%	2 weights are not enough to fail
			Exterior	Smooth, uniform color, round edges, smooth rib, no black spots, rust, oil, no obvious odor, no damage to the anti-theft ring.	3 unqualified this batch is the unqualified product
			Geometry	1. The limit deviation of external dimensions is ±0.20, and the limit deviation of internal dimensions is ±0.10.	A deviation of more than 2 is considered unqualified
				2. Randomly select 10 bottle caps from the incoming material. When the torque is greater than or equal to 180 degrees, the anti-theft ring will all be separated from the bottle cap.	A deviation of more than 2 is considered unqualified
	15 bottles are randomly selected during the production process		tightness test	When the torque is greater than or equal to 30 degrees, and all the connection points of the anti-theft ring are not broken, squeeze it hard, and there must be no water leakage.	A deviation of more than 2 is considered unqualified
PVC Shrink Film	20 samples were randomly selected from each batch of 1000 mother samples	per batch	Geometry	Diameter 96-98	More than 2 unqualified products are considered as unqualified products.
			Film thickness	more than 4 wires	Thickness between 3.5-3.9 can not exceed 3 sheets, thickness below 3.5 is not allowed to exceed 1 sheet
			Exterior	The text pattern is printed clearly and completely without wrinkling.	More than 1 is ineligible
			shrink effect	The shrinkage rate meets the needs of use, and the shrinkage is required to be uniform and tight, and there is no wrinkled skin at the upper seal. After cooling for 5 minutes, the shrink film does not move upwards after holding the object off the ground.	It is not allowed to have 1 unqualified, otherwise try 5 again, if there is still more than 1, it will be unqualified
carton	10 pcs	per batch	size	Meet the requirements when ordering	There is 1 unqualified product, this batch is the unqualified product
			Strength test	When the stack is full of 8 layers, the bottom layer will not be deformed	Obvious deformation is unqualified
			Exterior	The adhesion is neat and strong, the printing is clear, and there is no obvious color difference	2 are unqualified
Outer packaging bag	15 pcs	per batch	size	Meet the requirements when ordering	If there are 2 unqualified products, this batch is regarded as unqualified product
			material strength	Meet the requirements for use	If there are 2 unqualified products, this batch is regarded as unqualified product
			Film thickness	More than 1.2 wire	There is a film thickness below 1 wire rejected, and 2 rejected between 1-1.2 wire

Food Additives Configuration Specification

Name	added substance	Addition/Concentration Requirements	Preparation quantity	Production Quantity (Bottles)
			(diluted to volume)
packaged drinking water	food grade potassium chloride	60g/3.2mg/L	80L	1000
(18.9L)

5 Gallon barreled Water Filling Line Cleaning/Disinfectant Preparation Specification (Workshop 1)

serial number	Product name		HKM Ultra Concentrated Alkaline Detergent Concentration	The concentration of HKM peracetic acid disinfectant (the original solution is calculated as 16.5%) is required to be 400±100mg/L (calculated as PAA)
			Requirement 600mg/L (stock solution is calculated as 30.0%)
1	5 gallon line	morning	1.2L	1.53L
		afternoon	0.6L	727ml
2	3 gallon line		0.6L	350ml
3	bottled water line		——	160ml
4	3L Line		——	130ml
5	Smart Cap Slot/PET Cap		——	945ml

Specification for preparation of cleaning/disinfectant solution for 5 gallon barreled water filling line (Second Workshop)

serial number	Product name	Dosage of HKM Ultra Concentrated Alkaline Detergent	Dosage of HKM Peracetic Acid Disinfectant
serial number	Product name	(The stock solution is calculated as 30.0%)	(The stock solution is calculated as 16.5%)
1	5 Gallon Line (1)	1.08L [(600±100 )mg/L]	1.3L [(400±100)mg/L(以PAA计)]
2	5 Gallon Line (2)	0.55L [(300±100)mg/L]	1.3L [(400±100)mg/L(以PAA计)]
3	5 Gallon Line (3)	/	1.3L [(400±100)mg/L(以PAA计)]
4	smart cover slot	/	150ml [550mg/L(以PAA计)]

5 gallon barreled water production line cleaning and disinfection operation standard

Area	Item	job name	frequency	Work requirements	operator	Check recorder
Cleaning Workshop	washing tub	cleaning	Workshop supervisor	Empty the washing water, thoroughly clean the inside and outside of the tank with 1% alkali to ensure that the surface is clean and free of dirt, and rinse with water.	bottle washing post	Workshop supervisor
	5 gallon decapper	cleaning	Workshop supervisor	Thoroughly clean the inside and outside of the equipment with 1% alkali to ensure that it is clean and free of dirt, and the waste cover is cleaned out of the workshop.	cover post	Workshop supervisor
	5 gallon bottle washing amchine	cleaning	Workshop supervisor	Thoroughly clean the inside and outside of the equipment with 1% alkali to ensure that it is clean and free of dirt, and the cleaning brush inside the machine is clean and free of oil stains.	bottle washing post	Workshop supervisor
Filling Workshop	5 gallon bottle filling machine	cleaning, disinfection	Before each shift or 4 hours after production stops	1. Clean and disinfect all water tanks once (clean with 600mg/L HKM ultra-concentrated alkaline detergent, disinfect with 550mg/L HKM peracetic acid disinfectant) and then rinse thoroughly with pure water.	5 gallon filling post	Workshop supervisor
				2. Rinse the channel and filling head in the machine with pure water, spray 550mg/LHKM peracetic acid disinfectant for disinfection, and rinse thoroughly with pure water after 5 minutes.
				3. Thoroughly clean and disinfect the floors and walls once a week.
	small bottle filling machine	cleaning, disinfection	before production	The same as the operation requirements of automatic filling machine	small bottled water filling post	Workshop supervisor
	Off-board water tank	cleaning, disinfection	per month	First wash with 1% hot alkaline water, then disinfect with 550mg/LHKM peracetic acid disinfectant, and then rinse thoroughly with pure water.	5 gallon filling post	Workshop supervisor
	Ozone mixed water tower	disinfect	per month	Disinfect with 550mg/LHKM peracetic acid disinfectant, and then rinse thoroughly with pure water.	5 gallon filling post	Workshop supervisor
Whole workshop	One and two wash basins	cleaning, disinfection	every day	Check soap and sanitizer, ensure use, wash and disinfect hand basins.	cleaning post	Workshop supervisor
	indoor air	disinfect	weekly	Air disinfection was performed with 0.3 ppm ozone.	5 gallon filling post	Workshop supervisor
	Indoor walls, ceilings, exposed pipes	cleaning, disinfection	weekly	First wash with 1% hot alkaline water, then scrub and disinfect with 550mg/LHKM peracetic acid disinfectant, and then rinse thoroughly with pure water.	each team	Workshop supervisor
	indoor floor,	cleaning, disinfection	every day	First wash with 1% hot alkaline water, then scrub and disinfect with 550mg/LHKM peracetic acid disinfectant, and then rinse thoroughly with pure water.	each team	Workshop supervisor
	Pure water pipeline	cleaning, disinfection	Per year	Soak in hydrogen peroxide for 24 hours, then rinse thoroughly	company unity	Workshop supervisor

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Water Filler / Water Filling Machine

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5 Gallon Filling machine / 5 Gallon Bottling Machine

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Label Machine / Labeling Machine

Wrapping Machine / Shrink Wrapping Machine

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