5 gallon bottle filling machine

If you ever have any queries or concerns regarding the 5 gallon filling machine, rest assured that we are here to offer you any assistance and guidance you may require with enthusiasm!

5 gallon bottle filling machine

5 gallon bottle filling machine

Capacity

Up to 3,000 bottles per hour

filling heads

Up to 12 filling heads

Bottle types

Flexible for 11L, 12L, 15L, 18.9L and 25L

satisfaction guaranteed icon

Satisfaction Guaranteed

2 years wanrranty icon

2 Years Quality Warranty

on time delivery icon

On Time Delivery Guaranteed

OVERVIEW of 5 gallon water filling machine

iBottling’s reliable, efficient 5 gallon water filling machines meet the high-volume needs of major bottled water brands worldwide. Our industrial 5 gallon filling machine feature robust stainless steel construction and food-grade components for commercial operations. Installed on six continents, iBottling’s 5 gallon bottle filling machine delivers consistent fill volumes with minimal waste in 24/7 production. The customizable systems handle various 5 gallon bottle shapes and sizes. Advanced monitoring provides real-time data. Choose iBottling for high-performance 5 gallon bottling of spring, distilled or mineral water.

Key features:
– Stainless steel construction for commercial use
– Handles diverse 5 gallon bottle types 
– 24/7 high-volume operation
– Consistent fill, minimal waste
– Advanced monitoring and control
– Ideal for spring, distilled, mineral water, suitable for use with a 5 gallon filling machine.

Trust iBottling’s expertise in 5 gallon water bottling. Contact us for the right solution for your large-scale production needs.

ADVANTAGES of 5 gallon water bottle filling machine

UP TO 50%

Steplead provides certified parts for 5 gallon bottling line, accompanied by an additional warranty, ensuring reliability and peace of mind.

UP TO 25%

Our 5 gallon water production line minimize maintenance, reduce downtime, require fewer repairs, and extend equipment lifespan

UP TO 20%

Less energy using lower engine speed and larger hydraulic pump, optimizing the efficiency of  5 gallon 20L bottle water bottle filling operations.

filling station of 18.9L bottle filler

Washing and Filling System

The fully automated system seamlessly integrates bottle washing, disinfecting, filling, and capping functions to deliver efficient, aseptic production at scale. Advanced spraying techniques ensure thorough cleanliness of bottles and caps, meeting the most stringent hygiene requirements for commercial water bottling.

High Precision Filling and Capping

Engineered for exceptional accuracy, the filling system with nozzle minimizes product loss and maintains a clean work environment by precisely controlling fill levels. The advanced capping mechanism then applies secure, airtight seals to preserve the water’s quality and purity throughout the supply chain.

filling valves of 18.9L filler 1
stainless steel pipe line 1

Applications of Bottling Machine

Designed for versatility, this 5 gallon water filling machine is ideal for automated barreled water production lines, making it an essential component of any modern, high-volume water bottling facility seeking to meet the growing demand for purified, packaged water.

PRODUCT SPECIFICATIONS

Download
100 ~ 3,000 Bottles 20L / Per Hour
  • Rinsing Valves: 12
  • Filling Valves: 12
  • Capping Heads: 1
  • Power: 19Kw
  • Dimension: 5,100 x 1,300 x 1,800MM
PREMIUM

Related equipment

How to ensure the safe and efficient production of 5 gallon botted water filling line

Here is a list of all the types of technical questions concerning bottle filling machine that you can find.

What is a 5-gallon bottle filling machine?

A 5-gallon bottle filling machine is a specialized piece of equipment used to fill large water bottles, typically 3 to 5 gallons in size, with purified or mineral water. These machines integrate several key functions into a single unit, making them efficient for water bottling lines.

  • Bottle washing and sterilization using high-pressure sprays and disinfectant solutions
  • Precise, non-contact filling of the bottles with purified water
  • Automatic capping of the filled bottles
 
Modern 5 gallon filling machines are compact, user-friendly, and can be operated by a single person, enhancing the efficiency of the bottling equipment.
 

They are made of high-quality stainless steel for corrosion resistance and easy cleaning, ideal for water filling lines, especially suitable for our latest automatic 5 gallon water filling systems. The machines can automatically carry out the entire process from bottle loading to filled bottle output, offering a high degree of automation3.Key features of these machines include:

  • Stainless steel construction for durability and sanitation
  • Automated bottle washing, filling, and capping
  • Precise liquid level control to minimize waste
  • Automatic cap sterilization and application
  • PLC controls for easy programming and operation of the 5 gallon water bottling line
  • Compact footprint suitable for small to large bottling operations

5-gallon bottle filling machines are an essential piece of equipment for businesses in the large bottled water delivery industry, which is projected to grow significantly in the coming years4. They allow for efficient, high-quality bottling of reusable water containers to meet the increasing demand for home, school, and office water dispensers.

CLICK TO KNOW MORE

How to Light Check 20L Circulating Empty Buckets

The first stage light inspection
1. Operational standards:
Light inspectors must perform long-distance and near-distance vision tests, both of which should be 4.9 or above, and should be free of color blindness.
During operation, the inspection personnel should sit directly in front of the inspection table and look at the inspection table with both eyes.
1.1 Check the inside and outside of the barrel for contamination such as foreign objects, different colors, and odors.
1.2 Check whether the flatness of the barrel mouth is defective, the barrel body is required to be free of damage, no air bubbles and other quality abnormalities, and the unqualified barrels are picked out and rejected. 
1.3 The labels on the barrels are complete, correct and not damaged. If the labels are defective, pick them out and label them again. 
1.4 Smell the smell with the nose, there should be no peculiar smell.

2. Treatment of unqualified buckets
2.1 Strictly distinguish the qualified and unqualified barrels, store them in categories and mark them, and then deal with them uniformly.
2.2 Odour bucket: Clean it after picking it out, soak it in appropriate potion, soak it in activated carbon, hang a sign, confirm that it has no peculiar smell and pass the quality control inspection before use, otherwise it will be discarded.
2.3 Scratch bucket: pick it out individually, restore it, and check for water leakage. It can be put into use if it does not leak and the appearance inspection is qualified, otherwise it will be scrapped.
2.4 If the appearance is seriously dirty, it should be stored separately, marked with a sign, and cleaned with alkaline water. To remove foreign objects and moss in the dirty bucket, it should be cleaned separately and used after passing the test.

3. Prepare the “Process Pre-Inspection Record Form” every day

The second stage light inspection
1 Goal: This position is the last light inspection of empty barrels processing, and is a comprehensive inspection and evaluation of empty barrels processing to ensure that the qualified rate of empty barrels entering the internal washing machine is 100%.
2 assignments:
1) Visual and touch inspection
2) sniff
3) The external cleaning is clean and free of dirt, abnormality and discoloration
4) Labels and stickers are not damaged or peeled off

How to Clean the Outside of a 20L Empty Bucket

How to Clean the Outside of a 20L Empty Bucket

1. Objective requirements:
1.1 The outside of the barrel is clean and free of dirt, stains and different colors.
1.2 The labels and stickers are not damaged or fallen off.

2. Personnel hygiene requirements:
2.1 Employees should wear work clothes and employee ID cards before working, and wash their hands according to regulations.
2.2 The operation site is kept clean and hygienic.

3. Working standard:
3.1 Power on:
3.1 Before starting the machine, check whether the electricity and water of the equipment are normal.
3.2 Check whether the conveying chain is stable after the machine is turned on, and whether the washing machine pull-out chain (wheel) operates normally and whether the brush operates normally.
3.3 Preparation of cleaning solution
Alkaline cleaning solution is used for cleaning, which is prepared with tap water and edible alkali, and the concentration is 200PPM.
3.4 Check the cleaning pressure of the rinsing water to ensure that there is no residual alkaline cleaning solution. The rinsing water uses tap water and cannot be reused.
3.5 During the production process, the concentration of the cleaning solution and the pressure of the rinsing water should be checked frequently, and the investigation should be carried out in time.

4. Notes:
① On-site hygiene management
② Electrical safety
③ Whether there are unqualified buckets entering the washing machine
④ Qualified control barrel feeding speed
⑤ Check whether the water level of the water tank is normal in time to prevent water shortage

5. Possible bad points:
a. Spot check on the quality of the barrels (according to the requirements of sorting and inspection of barrels)
b. Pay attention to the concentration of alkali washing, and the pressure and position of the liquid level spray in time, and add or replace it in time
c. Spot check on cleaning effect
d. Equipment inspection and operation
e. On-site hygiene management
f. Personnel hygiene management
g. Correction and prevention report of abnormal quality

How to Clean and Disinfect 5 Gallon Buckets/Bottles and Caps

How to Clean and Disinfect 5 Gallon Buckets/Bottles and Caps

1. Bottle cap washing process
1.1 Process requirements
1) The cleaned cap must be a bottle cap for drinking water.
2) The bottle caps are first cleaned by hand with tap water, drained, and then placed in a disinfection tank, soaked in chlorine dioxide solution or peracetic acid disinfectant for more than 15 minutes, then taken out, sprayed with pure water for 5 minutes, and placed in the designated The concentration of disinfectant is shown in the attached table “Specification for Preparation of Cleaning and Disinfectant for Filling Lines”.
3) If the bottle cap is not used up after taking it out. After 1 hour, it needs to be sterilized again, and the sterilization procedure is the same as above.
4) After going to work every day, clean the disinfection tank and replace it with a reconstituted disinfectant. Check once every 2 hours, and add in time when the concentration is insufficient.
1.2 Inspection requirements
1) Visually confirm that it should be a special bottle cap for drinking water before cleaning.
2) Before entering the filling machine, the bottle caps should be soaked to deodorize the effect before entering the capping station.
3) Confirm that the concentration of the disinfectant and the soaking time meet the process requirements.

2. Bottle washing (barrel) process
2.1 PC bottle cleaning and disinfection process requirements
1) The cleaned and reused empty bottles or new bottles must be made of PC bottles for drinking water.
2) The reused bottle or new bottle is washed with alkaline water when entering the automatic cleaning machine. The cleaning time depends on the pollution of the bottle, and the cleaning is the standard.
3) After cleaning the inside and outside of the barrel with alkaline cleaning agent, rinse and disinfect with peracetic acid disinfectant. After cleaning and disinfection, the PC bottle is rinsed with purified water. The concentration of cleaning and disinfecting solution is shown in the attached table “Specifications for Cleaning and Disinfection of Filling Lines”.
4) Change the disinfection water every day, clean the water tank, filter screen, and clean the water spray pipe every week.
2.2 PET bottle cleaning and disinfection process requirements
After acceptance, the PET bottles are rinsed and disinfected with peracetic acid disinfectant, and the deodorization station is further rinsed and deodorized with pure drinking water. The concentration of disinfectant is shown in the attached table “Specifications for Cleaning and Disinfection of Filling Lines”.
2.3 Inspection requirements
1) Visually confirm that it should be a special bottle for drinking water before entering the bottle washer.
2) Visually inspect the cleaning quality one by one before entering the filling machine. The clean bottles should have no water traces and no visible pollutants, that is, the pre-inspection process.
3) Confirm that the concentration of the disinfectant meets the process requirements.

 

1. Precautions for use:
1) Before entering the filling workshop, the air purifier must be turned on for 30 minutes to make the air purification meet certain requirements.
2) The air shower (adjustable) must be turned on every time it enters the filling room, and it will be automatically turned off after 30 seconds.
3) Before filling, the empty car should be tested to confirm that everything is normal before the official operation.
4) The chlorine dioxide solution or peracetic acid disinfectant prepared in the disinfection tank should be replaced every day.
5) Keep the amount of flushing water at the drinking water station to ensure deodorization.
6) The suspended filling head must be immersed and disinfected with chlorine dioxide solution or peracetic acid disinfectant before filling. It is strictly forbidden to directly fill the unsterilized filling head.
7) Bottles and caps entering the empty bottle and bottle cap station must be cleaned and sterilized.
8) Operators must wear masks and disposable gloves, and it is strictly forbidden to directly touch the bottle neck and the inside of the bottle cap with their hands.
9) The filling machine must be filled in a sterilized and sealed room, and the air purification of the filling room as a whole reaches 1000 grades.
10) Closely monitor whether the number of filled bottles per hour meets the normal requirements. For the record, see “Light Inspection Record”.
11) For the preparation concentration of the disinfectant, see the “Production Line Cleaning and Disinfection Operation Standard”.

2. Inspection requirements
1) Monitor the amount of rinsing water for disinfection, sterilization, cleaning and deodorization to ensure the quality of work.
2) Light inspection to monitor whether there is any debris in the bottle after capping.
3) Monitor whether the number of bottles filled by the filling machine per hour meets the normal requirements

1. Purpose :
Standardize the work content of the finished product light inspection post, ensure product quality, improve equipment utilization efficiency, and reduce material loss. 

2. Scope of application:
It is suitable for light inspection of products after filling. 

3. Responsibilities
3.1 Light inspection: responsible for picking out unqualified products, responsible for checking the placement of heat-shrinkable film of barrels/bottles after filling; classifying and recording according to the inspection situation. 

4. Assignment content
4.1 Before work
4.1.1 Turn on the conveyor belt and lubrication system. 
4.1.2 Turn the power switch of the light inspection stand to ON. 
4.1.3 Prepare the required shrink film. 
4.1.4 Check the lamp inspection box to see if the lamp tube is abnormal. If there is any difference, the lamp must be replaced to ensure the brightness required for the inspection. 
4.2 In production
4.2.1 The light inspection personnel should sit directly in front of the light inspection table, look at the light inspection table with both eyes, and place the bottled water 0.3-0.5 meters in front of the light inspection box (bottled water is placed at 0.01 meters). 
4.2.2 When the product passes through the light box, wipe the water droplets on the surface of the bucket with a rag to make the sight of the surface of the bucket smooth. If the bucket mark is blocked and the sight is not good, turn the bucket to achieve the best viewing angle.
4.2.3 The light inspection shall meet the following standards:
A. Bottled water capacity: the level is above the first burr line below the bottleneck.
B. There is nothing visible to the naked eye in the container.
C. The water body is transparent and has no turbidity.
D. There is no obvious water leakage in the barrel.
4.2.4 After passing the lamp inspection, put on the heat shrinkable film, and place the unqualified products in the unqualified product area, and the production squad leader will handle it uniformly. If three barrels (10 bottles) of unqualified products appear continuously within 1 hour, report to the squad leader immediately to analyze the cause of the abnormality and take corresponding measures.
4.3 Each lamp inspection post counts foreign objects in the barrel, missing lids, crooked lids, irregular shrink films, etc., and records them in the “Finished Product Lamp Inspection Record”.

1. Process requirements
1) The plastic bag of the set must be a non-toxic, non-damaged and non-polluting transparent bag.
2) The surface of the finished bottle should be clean and free of pollution.
3) The bottle cap must be pressed tightly and sealed with a heat shrinkable plastic sleeve.
4) The packaging site should be disinfected by ultraviolet rays, and the ground should be clean and free of pollution.
5) When the finished bottle is poured into the plastic bag, prevent the sundries from being brought into the bag and pollute the finished bottle.
6) The mouth of the plastic bag must be fastened to prevent contamination during transportation.
7) The means of transport should be clean and hygienic; it should be handled with care, and it is strictly forbidden to throw, hit or squeeze.
8) Each finished bottle should be packaged with the corresponding product certificate.

2. Inspection requirements
1) There should be no debris pollution in the plastic bag after packaging.
2) The mouth of the plastic bag must be fastened, and the packaging bag should be intact.
3) The bottle cap is not loose, and the sealing heat shrinkable plastic sleeve must be intact and not damaged.
4) The production date of the product is in the form of coding, which should be clear and complete.

1. Purpose:
Standardize the requirements for the formulation, execution and monitoring of production processes to ensure that products that meet the requirements are produced under controlled conditions.

2. Scope of use:
It is suitable for the management of the company’s coding process operation.

3. Responsibilities:
The coding personnel strictly follow this procedure, and the quality control personnel supervise the implementation.

4. Procedure:
1) Before turning on the machine, check whether the locking screws of the machine are firm, and then clean the nozzle to make the ink jet smooth. First determine the coding position of the product, and then compile the coding format [in principle, compile six-digit date + time (minutes/24 hours) according to the normal production procedure], if the customer or product has special requirements, then according to the special requirements of the customer or product Requires the preparation of the coding format.
2) After the coding format is prepared, spray a few products to the production supervisor for confirmation. After the confirmation is passed, the production can be officially started.
3) During the coding process, the products that have been sprayed bad or the products that have not been sprayed should be selected, cleaned up and then sprayed. The selected non-conforming products will be placed separately and clearly marked, and will be dealt with uniformly.
4) The materials and products around the machine should be placed neatly to keep the aisle unobstructed.
5) Do a good job of cleaning and sanitation of machines and production sites before going off work.

5. Quality requirements:
The products with good coding must have the correct coding position and coding format, and the coding itself must be clear and complete. No blur, no word drop, no skew, no backsplash and no double code.

1. Check items before operation
1) Check whether the power supply is normal;
2) Check whether the chemicals in the barrel are sufficient, if not, replace it in time.

2. Boot operation
1. Power on: Turn on the main power switch in the control box, the “power display” light on the surface of the control box is on, and the system is powered on.
2. Add operation:
1) Addition for the first time: Refill the added amount of water after each time the medicine tank is emptied.
Operation: First turn the black knob to the “Add for the first time” gear, then press the green button for “Add for the first time”, the corresponding “button green indicator light” is on to indicate that it is being added, and when the light is off, it indicates that the addition has been completed. After First Add is complete, run Auto Add again.
2) Automatic addition: To reduce the concentration fluctuation of chemicals in the production process, when the “first addition” is completed, the “automatic addition” is turned on.
Operation: First turn the black knob to the “Auto Add” gear, then press the “Auto Add” green button, the corresponding “Button Green Indicator” is on, indicating that the automatic adding program is running, and the system will automatically add it regularly;
3) Manual addition: when the concentration of “automatic addition” is insufficient, use “manual addition” to supplement, and the manual addition amount is set to 1L each time;
Operation: First turn the black knob to the “manually add” gear, then press the “manually add” green button, the corresponding “button green indicator light” is on to indicate that it is being added, and when the light is off, it indicates that the addition has been completed. After Manual Add is complete, run Auto Add again.

product nameSample sizesampling frequencyJudgment itemEligibility criteriajudgement standard
18.9 liters, 12 liter PC bottle10 (full inspection if the incoming batch is less than 10)per batchweight18.9L: Weight ≥750g/pc.                   12 liters: weight ≥ 530 grams / pieceNo more than 2 less than the standard, less than 2% of the weight is unqualified
ExteriorIt is colorless (or slightly blue) and transparent, and its transparency is close to that of ordinary flat white glass. No scratches, no obvious bubbles, no defects, the bottle mouth is neat, the thickness of the bottle wall is uniform, and there is no significant noise when squeezed by hand.More than 2 discrepancies are considered unqualified
Randomly sample 3 bottles from the same batchBefore the first deliveryStrength testThe bucket is filled with water and falls freely from a height of 2 meters, in good conditionIf there is a damage, it is unqualified
18.9 liter bottle cap               12 liter bottle cap12 pcsper batchweight9.5g±0.3gLess than 9.5g bottle cap more than 1 is unqualified
 
 ExteriorWhite and smooth, no black spots, no smudges, the inner plug seal is intact and no water leakage, the sealing film is completely printed and clear, and there is no peculiar smell.Appearance unqualified more than 2 is the unqualified product
 tightness testAfter capping, place the bucket horizontally and observe for 2 hoursMore than 2 leaks are considered unqualified
PET plastic bottles20 (from at least 3 minimum packaging units)per batchweight550ml: 14g±0.2g,If the quantity of more than 5 pieces is insufficient, it will be considered unqualified.
 350ml: 14g±0.2g,
 3 liters ≥ 85.0 grams
PET plastic bottle20 (from at least 3 minimum packaging units)per batchExteriorThe end surface of the bottle mouth is flat, the thread is smooth, there is no chipping, and there is no overflow.Appearance of more than 3 discrepancies is considered unqualified
 first batchstrength1.8 meters full bottle falls to the ground without leakageIf there are 2 damages, it is not qualified
 per batchbottleColorless, bright and transparent, no obvious defects, no scratches, no stains.If there are 2 unqualified products, this batch is regarded as unqualified product
  Verticality150≤bottle height≤220mm, deviation≤3mm,A deviation of more than 2 is considered unqualified
   Bottle height > 220 mm, deviation ≤ 4 mm
10 tightness testThe finished product is placed vertically, squeezed by hand after half an hour, and there is no water leakage at the bottle mouth and bottom of the bottleMore than 2 leaks are considered unqualified
first trial use stacking testAfter 30 days of stacking 8 layers (full bottles), the bottom layer should not have obvious deformation (6 layers of light bottles)More than 10% deformation is unqualified
PET plastic bottle cap30 pieces (from at least 3 minimum packing units)per batchweightOrder requirements ±5%2 weights are not enough to fail
  ExteriorSmooth, uniform color, round edges, smooth rib, no black spots, rust, oil, no obvious odor, no damage to the anti-theft ring.3 unqualified this batch is the unqualified product
  Geometry1. The limit deviation of external dimensions is ±0.20, and the limit deviation of internal dimensions is ±0.10.A deviation of more than 2 is considered unqualified
  2. Randomly select 10 bottle caps from the incoming material. When the torque is greater than or equal to 180 degrees, the anti-theft ring will all be separated from the bottle cap.
15 bottles are randomly selected during the production process tightness testWhen the torque is greater than or equal to 30 degrees, and all the connection points of the anti-theft ring are not broken, squeeze it hard, and there must be no water leakage.A deviation of more than 2 is considered unqualified
PVC Shrink Film20 samples were randomly selected from each batch of 1000 mother samplesper batchGeometryDiameter 96-98More than 2 unqualified products are considered as unqualified products.
Film thicknessmore than 4 wiresThickness between 3.5-3.9 can not exceed 3 sheets, thickness below 3.5 is not allowed to exceed 1 sheet
ExteriorThe text pattern is printed clearly and completely without wrinkling.More than 1 is ineligible
shrink effectThe shrinkage rate meets the needs of use, and the shrinkage is required to be uniform and tight, and there is no wrinkled skin at the upper seal. After cooling for 5 minutes, the shrink film does not move upwards after holding the object off the ground.It is not allowed to have 1 unqualified, otherwise try 5 again, if there is still more than 1, it will be unqualified
carton10 pcsper batchsizeMeet the requirements when orderingThere is 1 unqualified product, this batch is the unqualified product
Strength testWhen the stack is full of 8 layers, the bottom layer will not be deformedObvious deformation is unqualified
ExteriorThe adhesion is neat and strong, the printing is clear, and there is no obvious color difference2 are unqualified
Outer packaging bag15 pcsper batchsizeMeet the requirements when orderingIf there are 2 unqualified products, this batch is regarded as unqualified product
material strengthMeet the requirements for useIf there are 2 unqualified products, this batch is regarded as unqualified product
Film thicknessMore than 1.2 wireThere is a film thickness below 1 wire rejected, and 2 rejected between 1-1.2 wire
Nameadded substanceAddition/Concentration RequirementsPreparation quantityProduction Quantity (Bottles)
(diluted to volume)
packaged drinking waterfood grade potassium chloride60g/3.2mg/L80L1000
(18.9L)
serial numberProduct nameHKM Ultra Concentrated Alkaline Detergent ConcentrationThe concentration of HKM peracetic acid disinfectant (the original solution is calculated as 16.5%) is required to be 400±100mg/L (calculated as PAA)
Requirement 600mg/L (stock solution is calculated as 30.0%)
15 gallon linemorning1.2L1.53L
afternoon0.6L727ml
23 gallon line0.6L350ml
3bottled water line——160ml
43L Line——130ml
5Smart Cap Slot/PET Cap——945ml
serial numberProduct nameDosage of HKM Ultra Concentrated Alkaline DetergentDosage of HKM Peracetic Acid Disinfectant
(The stock solution is calculated as 30.0%)(The stock solution is calculated as 16.5%)
15 Gallon Line (1)1.08L  [(600±100 )mg/L]1.3L  [(400±100)mg/L(以PAA计)]
25 Gallon Line (2)0.55L  [(300±100)mg/L]1.3L  [(400±100)mg/L(以PAA计)]
35 Gallon Line (3)/1.3L  [(400±100)mg/L(以PAA计)]
4smart cover slot/150ml  [550mg/L(以PAA计)]
AreaItemjob namefrequencyWork requirementsoperatorCheck recorder
Cleaning Workshopwashing tubcleaningWorkshop supervisorEmpty the washing water, thoroughly clean the inside and outside of the tank with 1% alkali to ensure that the surface is clean and free of dirt, and rinse with water.bottle washing postWorkshop supervisor
5 gallon decappercleaningWorkshop supervisorThoroughly clean the inside and outside of the equipment with 1% alkali to ensure that it is clean and free of dirt, and the waste cover is cleaned out of the workshop.cover postWorkshop supervisor
5 gallon bottle washing amchinecleaningWorkshop supervisorThoroughly clean the inside and outside of the equipment with 1% alkali to ensure that it is clean and free of dirt, and the cleaning brush inside the machine is clean and free of oil stains.bottle washing postWorkshop supervisor
Filling Workshop5 gallon bottle filling machinecleaning, disinfectionBefore each shift or 4 hours after production stops1. Clean and disinfect all water tanks once (clean with 600mg/L HKM ultra-concentrated alkaline detergent, disinfect with 550mg/L HKM peracetic acid disinfectant) and then rinse thoroughly with pure water.5 gallon filling postWorkshop supervisor
2. Rinse the channel and filling head in the machine with pure water, spray 550mg/LHKM peracetic acid disinfectant for disinfection, and rinse thoroughly with pure water after 5 minutes.
3. Thoroughly clean and disinfect the floors and walls once a week.
small bottle filling machinecleaning, disinfectionbefore productionThe same as the operation requirements of automatic filling machinesmall bottled water filling postWorkshop supervisor
Off-board water tankcleaning, disinfection  per monthFirst wash with 1% hot alkaline water, then disinfect with 550mg/LHKM peracetic acid disinfectant, and then rinse thoroughly with pure water.5 gallon filling postWorkshop supervisor
Ozone mixed water towerdisinfectper monthDisinfect with 550mg/LHKM peracetic acid disinfectant, and then rinse thoroughly with pure water.5 gallon filling postWorkshop supervisor
Whole workshopOne and two wash basinscleaning, disinfectionevery dayCheck soap and sanitizer, ensure use, wash and disinfect hand basins.cleaning postWorkshop supervisor
indoor airdisinfectweeklyAir disinfection was performed with 0.3 ppm ozone.5 gallon filling postWorkshop supervisor
Indoor walls, ceilings, exposed pipescleaning, disinfectionweeklyFirst wash with 1% hot alkaline water, then scrub and disinfect with 550mg/LHKM peracetic acid disinfectant, and then rinse thoroughly with pure water.each teamWorkshop supervisor
indoor floor,cleaning, disinfectionevery dayFirst wash with 1% hot alkaline water, then scrub and disinfect with 550mg/LHKM peracetic acid disinfectant, and then rinse thoroughly with pure water.each teamWorkshop supervisor
Pure water pipelinecleaning, disinfectionPer yearSoak in hydrogen peroxide for 24 hours, then rinse thoroughlycompany unityWorkshop supervisor

ask for a quick quote

drop us a line