Introduction:
iBotting, a leading water treatment equipment manufacturer, was recently contracted to provide a 50TPH RO water treatment system for a beverage manufacturer in the Middle East. The project was aimed at providing the client with a reliable and efficient water treatment solution that would help meet their growing demand for clean and safe water for their beverage production processes.
The Challenge:
The client, a major beverage manufacturer in the Middle East, was facing several challenges in their water treatment processes. These challenges included high levels of TDS, turbidity, and microbiological contaminants in their source water. These contaminants were affecting the quality of their final product and causing them to lose customers due to poor taste and odor issues.
The Solution:
iBotting engineers conducted a detailed analysis of the client’s water sources and the quality of their existing water treatment system. Based on their findings, they proposed a customized 50TPH RO water treatment system that would effectively remove all impurities from the source water and produce high-quality water that would meet the client’s production needs.
The 50TPH RO water treatment system is a modular and fully automated system that includes the following key components:
Raw water pump: This is a high-pressure pump that feeds the raw water into the RO system.
Multimedia filter: This is a multi-layered filter that removes suspended solids and turbidity from the raw water.
Activated carbon filter: This filter removes chlorine, organic compounds, and other impurities that can affect the performance of the RO membranes.
Antiscalant dosing system: This system is used to inject a specific amount of antiscalant into the RO feed water to prevent scaling on the RO membranes.
RO membrane elements: These are high-quality, polyamide composite membranes that effectively remove TDS and other impurities from the feed water.
Post-treatment systems: The post-treatment systems include a UV disinfection system and an ozonation system that kill all remaining bacteria, viruses, and other microorganisms in the final product water.
The Result:
The installation of the 50TPH RO water treatment system was completed in just six weeks, and the client reported a significant improvement in the quality of their final product water. The water produced by the system had a TDS level of less than 10 ppm, and the turbidity was less than 1 NTU, which is well within the World Health Organization (WHO) and local regulatory standards.
The client also reported that the system was easy to operate and maintain, and they were able to achieve a water recovery rate of over 70%, which significantly reduced their water consumption and operating costs. They were able to increase their production capacity by 30% and win back customers who had previously stopped buying their products due to taste and odor issues.
Conclusion:
The successful installation of the 50TPH RO water treatment system for the beverage manufacturer in the Middle East is a testament to iBotting’s expertise in providing customized water treatment solutions that meet the specific needs of their clients. The client was able to significantly improve the quality of their final product water, increase their production capacity, and reduce their water consumption and operating costs. With iBotting’s state-of-the-art water treatment systems, clients can be assured of a reliable and efficient water treatment solution that meets their unique needs.
